Chromalox PN401 specifications Optional Equipment, Chromalox Type TMC 7-DAY Timer

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OPTIONAL EQUIPMENT

Temperature Indicators (Suffix “D”)

(FXTH Heater Assembly and Control Center will have

suffix "D" e.g. FXTH-11206D, WCG15-213D)

MOUNTING

Temperature indicators are balanced for accurate reading in a normal vertical position unless specified otherwise. All pyrometers labeled "shielded meter" may be used in any type of panel with little or no effect on calibration. Those labeled "non-magnetic" must be used only on aluminum, plastic, wood or other non-magnetic panels. They will read low if mounted in a steel panel. Pyrometers which are labeled "magnetic" are intended for installation on steel panels. A steel compensating ring is normally supplied where panel material is not specified. Discard the ring when mounting on a steel panel. If the pyrometer is used on a non-magnetic panel, the steel ring must be used. Be sure the slit in the ring is at the top of the meter barrel and the ring is pushed as far forward as it will go.

THERMOCOUPLE SELECTION AND CALIBRATION

Each pyrometer is marked on the dial with the type of thermocouple and the total external resistance for which it is calibrated. Use of any other type of thermocouple or one with a higher resistance than marked will result in incorrect readings. (Type J thermocouples are normally used.) All standard pyrometers are calibrated for 10 ohms external thermocouple resistance and are provided with a 10 ohm cal- ibrating resistor bobbin. (Non-standard pyrometers are usually cali- brated for the specific external resistance ordered and no resistor bob- bin is supplied.) This resistor bobbin must be adjusted so the total resistance of the thermocouple and the bobbin add up to 10 ohms in order to maintain calibration accuracy. Therefore, for a 5 foot, 20 gauge, iron-constantan thermocouple, the resistance of the thermo- couple would be approximately 1.75 ohms and this resistance must be subtracted from the calibrating bobbin. Each turn of the wire on the resistor bobbin represents 0.5 ohms and for this example, 3-1/2 turns would be removed. The total resistance of the thermocouple plus the resistor bobbin would then add up to 10 ohms. For other values of thermocouple resistance, simply remove more or less turns to adjust for the total value of external resistance marked on the pyrometer dial.

It is very important the resistor wire be properly soldered after adjusting.

NOTE: When Thermocouples with external resistance higher than 10 ohms will be used, a special pyrometer will be required. The use of other than thermocouple wire for leads or extensions may result in improper ambient compensation.

ABBREVIATED TABLE OF THERMOCOUPLE RESISTANCE The table lists the resistance in ohms per pair-foot for various types of commonly used thermocouples for a number of different gauges of wire. By using this table, it is necessary only to measure the length of the thermocouple, knowing the type and gauge, to determine its approximate resistance. (Actual measurement of the thermocouple resistance is preferred to using the table.)

Ohms Per Pair - Foot

 

Iron/Constantan

Copper/Constantan

Chromel/Alumel

 

Gauge B & S

(Type J)

(Type T)

(Type K)

8

.0215

.0184

.0365

 

10

.0341

.0293

.0580

 

12

.0542

.0466

.0922

 

14

.0863

.0741

.1470

 

16

.1370

.1180

.2330

 

18

.2180

.1870

.3710

 

20

.3570

.2980

.5900

 

22

.5510

.4690

.9370

 

24

.8770

.7530

1.490

 

26

1.390

1.200

2.370

 

28

2:220

1.910

3.770

 

30

3.520

3.030

5.980

 

CHROMALOX TYPE TMC 7-DAY TIMER

TMC 7-day Calendar, Electric Dial Timer is used to provide auto- matic start-up/off-on control of large tank heaters or could be set up for non-peak operation. Standard features: 7-day calendar dial per- mits different on/off schedules on different days of week. 2 to 14 replaceable trippers for up to 4 on/off operations per day, up to 28 on/off operations per week. 3 hour minimum on or off time; 21 hour maximum on or off time. Independent 4-pole design allows SPST, DPST, SPDT, switching. Manual on/off lever transfers switch opera- tion without disturbing daily or weekly preset schedule. Heavy duty synchronous motor suitable for operation between -40°F and +140°F. Switch slider bar assures positive switching. Heavy duty terminals accommodate up to AWG No.8 wire.

OPERATION

“Off” Setting - de-energizes the entire zone control circuit, thus de- energizing all heating-cooling equipment in the zone. This setting can be used for extended summer shutdowns, etc.

“Automatic” Setting - allows the Day-Night Clock Panel to cycle the control system according to the program clock dial tripper set- tings.

To Set Trippers - Refer to picture for typical setup of a Seven Day Program. Two trippers must be used for each day; an “A” tripper for switching from “Night Setback” to “Day Operation” and a “B” trip- per for switching from “Day Operation” to “Night Setback”.

CAUTION: To set the correct day and time at beginning of initial start-up, ROTATE THE PROGRAM CLOCK DIAL CLOCKWISE ONLY. DO NOT ATTEMPT TO TURN POINTER!

Adjusting and Maintenance of Time Switch:

1.Periodically check trippers to insure that they are tightly fastened to Program Clock dial. CAUTION: TIGHTEN TRIPPERS WITH FINGERS ONLY!

2.Rotate Program Clock dial CLOCKWISE one hour in Spring to adjust for daylight saving time (in areas where required). In Fall, carefully rotate clock dial CLOCKWISE approximately one full turn to reset at correct day and time for standard time. Check all trippers to insure they have not moved during rotation.

3.The Program Clock motor is permanently lubricated. Lubrication of other parts is not required.

4.The Program Clock switch contacts are factory set and need no field adjustment.

 

Renewal

 

Volts

 

 

Model

Part No.

Operation

60 Hz

Switch

Amps

 

 

 

 

4 Pole

 

TMC71

311-057070-001

Seven Day

120

2 N.O.

40

 

 

 

 

2 N.C.

 

7

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Contents 240V 480V Catalog Number of RecommendedOCC or WCC Control Centers Length Width Catalog Net Wt 240Mechanical PRE·INSTALLATION Check of HeaterGeneral Uncrating and Handling of HeaterMin Installation of Heater Assembly in TankPreparation of Tank to Receive Heater Manhole CoverStep Installation of Fxth Terminal HousingOCC & WCC Control Center Breaker and panel switch are in off position Installation of Remote Control CenterElectrical and Operational Checks Adjusting and Maintenance of Time Switch Chromalox Type TMC 7-DAY TimerOptional Equipment Renewal Parts Identification Replacement Parts for OCC and WCC Control CenterQty Description Part Number Replacement Parts for OCC and WCC Control Center cont’d104-071818-023 Page Limited Warranty

PN401 specifications

The Chromalox PN401 is a state-of-the-art industrial temperature controller designed to enhance the efficiency and reliability of heating applications. It embodies advanced technologies and features that cater to a wide array of industrial processes, making it a favorite among engineers and technicians.

One of the main features of the PN401 is its precise temperature control, which is vital for processes that require strict adherence to temperature specifications. The controller employs advanced PID (Proportional-Integral-Derivative) control algorithms, enabling it to maintain the desired temperature even in fluctuating environmental conditions. This ensures optimal performance of heating systems while minimizing energy consumption.

The PN401 is equipped with a user-friendly graphical interface, facilitating intuitive navigation through its extensive menu options. This interface allows users to easily configure parameters, monitor system status, and visualize temperature profiles. Additionally, it features real-time data logging capabilities, enabling users to track performance metrics over time. This data can be invaluable for troubleshooting and optimizing processes.

Durability is another key characteristic of the Chromalox PN401. Built with high-quality materials, this controller can withstand the rigors of industrial environments. It has a robust housing that protects it from dust, moisture, and mechanical impacts, ensuring reliability in even the most demanding settings.

With connectivity being increasingly vital in modern industry, the PN401 offers multiple communication protocols, including Modbus and Ethernet. This enables easy integration with existing control systems and facilitates remote monitoring, allowing operators to adjust settings and access data from anywhere.

The PN401 also supports various input types, including thermocouples and RTDs, making it versatile for different heating applications. Its ability to accommodate a range of sensors ensures compatibility with a variety of processes, enhancing its usability across different industrial sectors.

Safety features are paramount in the design of the PN401, which includes over-temperature protection and alarms to prevent overheating incidents. This not only protects equipment but also enhances workplace safety.

In summary, the Chromalox PN401 stands out as a robust and versatile temperature controller, equipped with advanced technologies that ensure precise control, user-friendly operation, and reliable performance in demanding industrial applications. Its durable design, extensive connectivity options, and safety features make it an ideal choice for any organization looking to optimize their heating processes.