CFM Corporation Winter Warm - Small Insert installation instructions How to Replace Gaskets

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Replacing the Damper Gasket
Lift and remove the left and right burn plates.
Two wedges hold the fireback in place. Using a hammer and a block of wood, tap upward on the wedges and remove them.
Grasp the fireback by its vertical ribs and remove it, together with the throat hood.
Disconnect the damper linkage from the damper by removing the hex head bolt from the damper tab.
Remove the two 1/4-20 screws holding the damper housing to the back. The damper and damper housing may now be removed.

WinterWarm Small Insert

How to Replace Gaskets

Your WinterWarm Small Insert uses rope-type fiber- glass gaskets to make a tight seal between some parts. With use, particularly on those parts that move, gaskets can become brittle and compressed and can begin

to lose their effectiveness. These will need periodic replacement.

All of the gaskets used are made of fiberglass. The three sizes of replaceable gasket are listed below, along with their application.

Replaceable WinterWarm Small Insert

Fiberglass Gaskets

Gasket Size

And The Parts It Seals

1/2” (1203564)

Door to the front - 5.6’

5/16” (1203591)

Glass to the door - 5.2’

5/16” (1203588)

Ash door to the front - 4’

......................................

Bypass damper - 2’

......................................

Damper housing - 2.5’

......................................

Fireback - 3’

3/16” (1203556)

Thermostat cover to the left

......................................

side - 1’

To change a gasket, wait until the fire is out and the stove has cooled. Wear protective eyewear and a dust mask. The procedure is the same for all gaskets.

1.Remove the existing fiberglass gasket by grasping an end and pulling firmly.

2.Use a wire brush or the tip of a screwdriver to clean the channel of any remaining cement or bits of gas- ket.

3.Apply a thin bead of stove cement to the newly- cleaned groove.

4.Place a new gasket into the groove. Wait until you have placed all but a couple inches from the end before you trim the end to an exact fit.

Replacing the Insert’s Door Gaskets

Remove the door by lifting it straight up from its hinge pins.

Lay it face down on a padded surface.

Remove the glass. Follow the instructions for removing and replacing glass which start on page 15.

Replace gaskets. Follow steps 1-4, above.

Replace the glass.

Replace the door.

Replace the damper gasket.

NOTE: Check the gaskets on the damper housing and fireback while these components are out of the stove. These gaskets seal non-moving parts and are much less subject to wear than other gaskets, but can be replaced if necessary.

Reverse the procedure to replace the damper, damper housing and fireback.

Damper Housing

and Bolts

Damper

Linkage

Tab and Bolt

 

Wedge

Wedge

 

 

Throat

 

Hood

Burn

Burn

Plate

 

Plate

Fireback FP1106

Fig. 17 Remove the parts illustrated above to access the damper.

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Contents Winter Warm Table of Contents IntroductionSpecifications WinterWarm Small InsertInstallation Requirements for Existing FireplacesRequirements for Existing Chimneys Chimney Height / U.S. and CanadaMinimum Fireplace Dimensions When the insert is installed in a factory-built fire- placeGeneral Considerations / U.S Sealing Requirements / U.SClearance Requirements Hearth RequirementsInstalling the WinterWarm Small Insert Optional Surround PackagesInstall the Chimney Connector Starter Pipe. Not supplied Connect the Blower power cord to the power supplyOperation Your WinterWarm Insert’s Controls and What They DoDamper Primary Air ControlUse the Air Control Settings that Work Best for You WinterWarm Small Insert Control SettingsFans Burn Only High-Quality WoodHigh-Efficiency Wood Burning with Catalytic Combustion How To Build and Sustain a Wood FireStarting and Maintaining a Wood Fire Special Tactics for Cold-Climate Heating Reloading and Reviving a Wood FireDo not over-fire this heater Remove and Store Ash Safely Maintenance Cleaning the GlassAdjust the Door Latch Periodically Care of the Porcelain Enamel SurfaceAdjust the Damper as Needed Removing and Replacing Door GlassReplacing the Insert’s Door Gaskets How to Replace GasketsReplaceable WinterWarm Small Insert Fiberglass Gaskets Care of the Catalytic Combustor When To Suspect a Combustor ProblemRemoval and Inspection of the Combustor Refractory Package Watch for Better Results Chimney System Clean Chimney System is Safer Works BetterLearn To Recognize Avoid Creosote Fireplace Fireplace System Maintenance ScheduleFlex Connection Appendix Catalytic Combustor WinterWarm Small Insert Model WinterWarm Small Insert Warranty CFM Corporation