Nortec 132-3091 Using the Wiring Diagram, Electronics, Yellow and Green Status Lamps Both On, Nhb

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Supply water pressure is too low (less than 30 psig).

7. Electronics

Symptom(s) Diagnosed: When on/off/drain switch is switched on, green status lamp does not come on.

Probable Cause(s): Green status lamp is damaged. (Long life LED should never burn out.) NHB electronic board assembly was damaged in shipment or installation. Electronics need to be replaced.

8. Yellow and Green Status Lamps Both On

Symptom(s) Diagnosed: Water has reached the top of the cylinder and activated the high water sensor circuit. Note: This is normal on startup and at end of cylinder life.

Probable Cause(s): Normal on startup with a new cylinder. Can last for several hours until cylinder reaches optimum contained water conductivity or electrodes can no longer provide rated capacity (or adjusted capacity). Water level automatically rises to seek out fresh electrode surface to meet the demand.

Unit Takes Self-Corrective Action: Yes. It stops the fill valve to prevent overfilling.

USING THE WIRING DIAGRAM

Fixed to the inside of each unit’s door is a wiring diagram showing all of the internal (and most of the external) wiring details. Additional external wiring details can also be found with any electrical accessories purchased from NORTEC.

The following is a detailed explanation of how the NH humidifier (with and without options) operates. Direct reference is made to the wiring diagram. Reviewing the proper function in detail will make it easier to troubleshoot if something goes wrong.

The wiring diagram details a 24 Vac control circuit and a primary voltage circuit.

NHMC/NHP

A primary-to-24 Vac 75 VA transformer, tapped from the primary, powers the 24 Vac control circuit. One leg of the secondary is connected to ground and terminals 6 and 46 on the electronics. The “hot leg” finds its way to the electronics via the following in series: the external on/off controls (if present), terminals 8-10, the blower pack mounted on/off

humidistat (if present), terminals 84-85 and finally the cabinet mounted on/off humidistat (if present). 24 Vac arrives at the electronics’ terminals 10 (hot) and 6 (ground). A second “hot leg” takes a more direct route to terminals 8, 18, 34, 38, 44 on the electronics via the “on switch” and the door interlock switch in series.

The primary voltage circuit is what turns the water in the cylinder to steam for humidification. The internal primary fuses (if present) are followed by the primary contactor(s). When the 24 Vac coil is powered, the contactor “makes”. One primary leg is routed through the core of the linear Hall Effect current sensing circuit on the electronics, then it goes to the cylinder. The high water sensor board has a primary voltage side. One leg connects to the primary leg; one leg connects to the short sensor pin in the top of the cylinder. A potential, somewhat less than primary, is picked up by the sensor at high water level, which “makes” the red/black circuit on the low voltage side. This creates a resistive loop across terminals 42-48 on the electronics which stops the fill valve until water boils down below the sensor pin.

Back at the electronics, the contactor receives its “hot leg” from terminal 12. The fill receives its “hot leg” from terminal 14. The drain receives its “hot leg” from terminal 16. Unlike the contactor and fill, the drain gets its “ground leg” directly from the transformer. It does not depend on the air proving switch to activate.

The yellow and green unit status lamps are LED’s. Polarity is important. Terminal 4 is positive dc supply. Terminals 22 and 24 are switched dc grounds for yellow and green respectively.

NHB

A primary-to-24 Vac 75 VA transformer, tapped from the primary, powers the 24 Vac control circuit. One leg of the secondary is connected to ground and terminal 6 on the electronics. The “hot leg” finds its way to the electronics via the following in series: the external on/off controls (if present), terminals 8-10, the blower pack mounted on/off humidistat (if present), terminals 84-85 and finally the cabinet mounted on/off humidistat (if present). 24 Vac arrives at the electronics’ terminals 10 (hot) and 6 (ground). An onboard 3.15 amp glass fuse protects the circuit. A second “hot leg” takes a more direct route to terminals 8 and 18 on the electronics via the “on switch” and the door interlock switch in series.

The primary voltage circuit is what turns the water in the cylinder to steam for humidification. The internal primary fuses (if present) are followed by the primary contactor(s). When the 24 Vac coil is powered, the contactor “makes”. One primary leg is routed through the core of the linear Hall Effect current sensing circuit on the electronics, then it goes to the cylinder. The

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Contents Installation Operation, Maintenance Guide Table Of Contents Maintenance TroubleshootingPRE-INSTALLATION Checkpoint Basic Humidifier ConfigurationReceiving & Unpacking Equipment Location & Mounting HumidifiersBlower Packs Plumbing Steam DistributorsWater Supply Line Drain LineAccessories Fill CUP Extension Kits Primary Voltage Supply Wiring to HumidifierElectrical Steam Line and Condensate Return LineLOW Voltage Control Wiring Control InstallationOn-Off Controls Optional Modulation Continuous ControlsVoltage Introduction Layout and FunctionOptional Modulation Continuous Control Packages by Nortec Nhmc Operation START-UP Self TestNHB/NHP Operation When to Replace the Steam Cylinder Manual Capacity AdjustmentOther Potentiometers Detecting Water Supply DeficiencyNhmc NHB/NHPUnit Status Lamps Remote Indication 24 VAC to 61-20 62-40 63-36Green Yellow RED HOW to Remove the Steam Cylinder Mandatory Cleaning of the Drain ValveYellow Green HOW to Install the Replacement Cylinder Extended ShutdownBuilt on and Remote Mounted Blower Packs BOBP’s / RMBP’s Starting PointExcess Current Error No Current ErrorNHMC/NHP Max. Filling Time Error Cylinder Spent ErrorOutput Too Low Error Electronic Error 7 Nhmc onlyNHB UnitContactor Max. Filling Time Cylinder SpentNo Current But Humidistat Calling Output Too LowUsing the Wiring Diagram ElectronicsYellow and Green Status Lamps Both On NHBTerms Used NHB Humidifier Nhmc Humidifier NHP Humidifier Wiring PowerWater Quality Humidifier MountingSTART-UP Procedure PreliminaryWhen to Replace the Cylinder Cylinder Replacement ProcedureHOW to Install the Replacement Cylinder Electrical Replacement Parts for NHB/NHP/NHMC Models Page Electrical Replacement Parts for NHB/NHP/NHMC Models Page Plumbing Replacement Parts for NHB/NHP/NHMC Models Plumbing Replacement Parts for NHB/NHP/NHMC Models Limited Warranty Cylinder Last Replaced

132-3091 specifications

Nortec 132-3091 is a highly regarded humidity control system designed to meet the precise needs of various industries, including pharmaceutical, healthcare, laboratories, and food processing. This system stands out due to its advanced features and technologies, making it a reliable choice for maintaining optimal humidity levels.

One of the main features of the Nortec 132-3091 is its energy-efficient operation. It incorporates innovative technologies that minimize energy consumption while delivering accurate moisture levels. The unit utilizes an intelligent control system that continuously monitors ambient conditions, adjusting output accordingly to achieve the desired humidity without excessive energy use.

Another key characteristic is its robust design, which emphasizes durability and reliability. The Nortec 132-3091 is built with high-quality materials and components, ensuring a long service life even in demanding environments. This attention to quality not only enhances performance but also reduces maintenance costs over time.

The system's versatility allows it to integrate seamlessly with various HVAC systems. It can operate as a standalone humidifier or be integrated into existing heating and cooling systems to enhance overall climate control. This flexibility makes it suitable for different applications and configurations.

User-friendly controls and an intuitive interface make the Nortec 132-3091 easy to operate and monitor. The digital display provides real-time readings of humidity levels, allowing for quick adjustments as needed. This feature is particularly beneficial in environments requiring strict humidity controls, such as cleanrooms and manufacturing processes.

Safety is a top priority with the Nortec 132-3091. The system includes multiple safety features, such as automatic shut-off and alarms, to prevent malfunction and protect sensitive materials and processes. The incorporation of advanced sensors ensures accurate readings and immediate feedback for real-time control.

Finally, the Nortec 132-3091 adheres to environmental standards and regulations, making it a sustainable choice for businesses looking to reduce their environmental footprint. Its eco-friendly refrigerants and low water consumption align with today’s sustainability goals, appealing to organizations committed to responsible operations.

In summary, the Nortec 132-3091 is a powerful and efficient humidification solution, combining advanced technology, durability, and user-friendly features. Its ability to deliver precise humidity control while minimizing energy usage makes it an excellent investment for various industries seeking optimal environmental conditions.
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