Wayne-Dalton 9800 Balancing Door, Ceiling member, 16-18 x 1-1/4 Parallel to door

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perforated angle (may not be supplied), (2) 5/16” x 1-5/8” hex head lag screws and (3) 5/16” bolts with nuts (may not be supplied), fabricate rear back hangs for the horizontal tracks. Attach the horizontal tracks to the rear back hangs with 5/16” - 18 x 1” hex bolts and nuts (may not be supplied). Horizontal tracks must be level and parallel with door within 3/4” to 7/8” maximum of door edge.

WarningARNING

Exceeding the recommended listed door weight limitations of specific gauge perforated angles may result in door falling when raised, causing severe or fatal injury.

Sound framing members

WarningARNING

Verify perforated back hang angle load ratings with back hang angle supplier.

Perforated Angle Gauge Weight Limitations:

Perforated Angle Gauge

Door Weight

 

 

2” x 2” x 12 Gauge

Door Weight Less Than 800 lbs.

Horizontal track

Perforated angle bolted using (2) 5/16” x 1-5/8” hex head lag screws to ceiling member and parallel to door

(3) 5/16” Bolts and nuts

Perforated angle

1-1/4” x 1-1/4” x 13 Gauge

Door Weight Less Than 305 lbs.

 

 

1-1/4” x 1-1/4” x 15 Gauge

Door Weight Less Than 220 lbs.

 

 

1-1/4” x 1-1/4” x 16 Gauge

Door Weight Less Than 175 lbs.

NOTE: If an opener is installed, position horizontal tracks one hole above level when securing it to the rear back hangs.

WarningARNING

Keep horizontal tracks parallel and within 3/4” to 7/8” maxi- mum of door edge, otherwise door could fall, resulting in severe or fatal injury.

IMPORTANT: Do not support the weight of the door on any part of the rear back hangs that cantilevers 4” or more beyond a sound framing member.

NOTE: If rear back hangs are to be installed over drywall, use (2) 5/16” x 2” hex head lag screws and make sure lag screws engage into solid structural lumber.

NOTE: 26” angle must be attached to sound framing members and nails should not be used.

Now, permanently attach the weatherstrips on both door jambs and header. The weather- strips were temporarily attached in Preparing the Opening, in the pre-installation section of this manual.

NOTE: When permanently attaching the weatherstrips to the jambs, avoid pushing the weath- erstrips too tightly against the face of door.

 

Horizontal tracks

 

Vice clamp

Vice clamp

2nd Track roller

 

5/16”-18 x 1-1/4” Hex bolts must extend into the track to serve as a roller stop

Sound framing members

(3) 5/16”

 

Bolts and nuts

 

Horizontal

Perforated angle bolted

track

using (2) 5/16” x 1-5/8”

 

hex head lag screws to

Perforated angle

ceiling member and

5/16”-18 x 1-1/4”

parallel to door

 

Hex bolts must extend into the

 

track to serve as a roller stop

 

 

3/4” To 7/8”

3/4” To 7/8”

 

Door edges

 

 

Horizontal tracks

 

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Balancing Door

 

Tools Required: Ratchet wrench, Socket: 5/8”, 3” Socket extension, Wrench:

5/8”, (2) Vice clamps, Tape measure, Level, Step Ladder

NOTE: Windows will cause the top section to be significantly heavier than the remaining sections. Wayne-Dalton attempts to balance the door at the top and bottom. To prevent any sudden door acceleration between the top and bottom, we recommend motor operating all doors with windows. Doors with windows in the top section should not be manually operated.

Remove any vice clamps. Lift the door and check its balance. Adjust spring(s) if door lifts by itself (hard to pull down) or if door is difficult to lift (easy to pull down). Anytime spring adjust- ments are made, ratchet pawl knob must be in the upper position. An unbalanced door can cause operator or TorqueMaster® Plus operation problems.

Close the door and place vice clamps onto both vertical tracks just above the third track

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Contents B l e O f C o n t e n t s Important NoticesPart Number Important Safety Instructions Top section Intermediate section Lock section SealEnd hinge Bottom weather seal Section side view illustrationBackroom Headroom RequirementsRight Hand Riveted Vertical Track Assembly Parts BreakdownPage Bottom Section Vertical TracksCounterbalance Cables and Track Rollers Stacking Sections Top SectionTop Fixtures Drawbar Operator BracketCenter Bracket Bushing Assembly Horizontal TracksTorqueMaster Spring Tube Drum WrapsLift Cable Adjustments Securing Center Bracket Bushing AssemblyEnd Brackets For double spring applications Repeat for left hand sideWinding Springs Securing Drum WrapsRear Back Hangs For double spring applicationsBalancing Door Ceiling member16-18 x 1-1/4 Parallel to door Ratchet Wrench Winding PawlShaft Pawl End bracket Ratchet wheel SocketTorqueMaster Plus Reset Instructions Door Arm HookupInside Lock Pull Down Rope No Screw eyeUsing an electric operator Important Do not use a pressure washer on your garage doorSurface preparation for painting PaintingPage Warranty Limited Warranty Model
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9800 specifications

Wayne-Dalton is a well-known brand in the garage door industry, offering a wide range of models designed for durability, performance, and aesthetic appeal. Among its most popular series are the 9700, 5000, 8000, 9000, and 9800, each equipped with unique features and advanced technologies to meet diverse customer needs.

The Wayne-Dalton 9700 series is known for its combination of strength and insulation. This garage door is manufactured with a three-layer construction providing robust protection against the elements while offering excellent energy efficiency. The insulated steel construction can help maintain interior temperatures, making it ideal for attached garages.

The 5000 series, on the other hand, is designed for a more traditional look combined with modern performance. Featuring a lightweight design, it is made from durable materials that resist rust and corrosion. The 5000 series can be customized with different colors and styles, allowing homeowners to achieve the perfect aesthetic to enhance their property.

Moving on to the 8000 series, this model is designed for commercial applications and residential use where heavy-duty functions are necessary. It is built to withstand extreme weather conditions while providing optimal security with added strength features. The 8000 series offers smooth operation and minimal maintenance requirements, making it a great choice for those seeking reliability.

The 9000 series stands out with its stylish design and sleek finishes. This series offers advanced insulation options, coupled with numerous panel designs that provide a polished and sophisticated look. The 9000 model emphasizes both aesthetics and energy efficiency, making it a favorite among homeowners looking for a beautiful yet functional garage door.

Lastly, the 9800 series is the premium option within Wayne-Dalton’s offerings. This series is characterized by its high insulation value and thermal efficiency, thanks to its innovative construction techniques. The 9800 doors can be customized with numerous panel options and colors, delivering a luxury look while ensuring excellent performance.

In conclusion, Wayne-Dalton’s 9700, 5000, 8000, 9000, and 9800 series garage doors each feature distinctive characteristics and technologies aimed at enhancing durability, security, and aesthetics. Homeowners can find a reliable option within this range that suits their specific requirements, whether they prioritize insulation, style, or heavy-duty functionality. With Wayne-Dalton’s commitment to quality and innovation, these garage doors stand out in today’s market.