Wayne-Dalton 9000, 9700, 8000, 9800 Outside Lock Handle Assembly, Inside Handle / Lock Assembly

STEP 2: Outside Lock Handle Assembly

8000/8100/8200 DOORS, (SEE FIG. 4): Align the outside handle assembly with the handle pointing towards the floor and insert the assembly through the previously drilled 3/4” diameter holes in the section. Secure the outside lock handle to the section with (2) #10 phillips head screws.

5120/5140/6100/8300/8500/9700/9800/9100/9400/9600 & WOOD DOORS, (SEE FIG. 5A & FIG. 5B): Align the outside handle assembly with the handle pointing towards the floor and insert the assembly through the previously drilled 3/4” diameter holes in the section. With the outside lock placed in the section, place the center lock stile over the shank of the outside lock handle, secure the center lock stile with

3/4” dia.
		#10 Phillips
holes		head screws
	Shank

Outside

handle

FIG. 4

foam tape (8300/8500/8700/9800/9700 & WOOD DOORS will use the lock backup plate with no foam tape). Secure the outside lock handle to the section by placing the (2) #10 phillips head machine screws through the lock stile into the lock section.

STEP 3: Inside Handle / Lock Assembly

Hold the disk with the large notch of the release disk pointing up. Feed the cables thru the tabs as shown (SEE FIG. 6).

First place the 3/8” x 1” washer over the square steel shank. Hold the

Outside

handle

3/4” Dia. holes

	Universal
Foam tape	lock stile
	#10
	Phillips
	head
Handle	screws
shank
Foam tape

handle which is pointing towards the floor with one hand and place the disk assembly over the square steel shank of the outside handle.

FIG. 5

Push the retainer nut onto the shank until the free play in the assem- bly is taken up. Operate the lock to make sure it functions properly. If the lock operates too hard, loosen the retainer nut slightly. Place the inside handle over the extruded holes in the release disk. Secure the handle with (2) 1/4” - 20 x 1-3/4” self tapping screws. Insert the rim cylinder through the trim ring and into the section with the teeth side of the key pointing away from the outside handle, (SEE FIG. 7).

Place the lock plate over the 1-1/4” diameter center stile hole and fasten with (2) #12 pan head screws into the rim cylinder. In addition, align the night latch slide with the notch in the top of the release disk.

Outside

handle

3/4” Dia. holes

	Lock
	backup
	plate
	#10
	Phillips
	head
Handle	screws
shank

Fasten the night latch to the center stile with (4) #8 x 1/2” pan head screws, (SEE FIG. 8).

NOTE: Follow the Main Installation Instruction Manual to install the door sections and vertical track before you install the remainder of the lock parts. After the sections and track are installed, continue with STEP 4.

FIG. 5B

	Release
Large notch	disk
“up”			Shank
			(outside handle)
	Cable
	tabs
		3/8” x 1”
		Washer
	Feed cable		Retainer
	through
		Release	nut
	holes in
		disk
	cable tabs
FIG. 6		FIG. 7

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