Wayne-Dalton 6100 installation instructions Vertical Track, Stacking Sections, Flagangle

Page 10

 

 

5

Vertical Track

 

 

 

Tools Needed:

IMPORTANT: The tops of the vertical tracks

must be level from side to side. If the bottom

3/16” Drill Bit

section was shimmed to level it. The vertical

Power Drill

track on the shimmed side, must be raised

7/16” Socket Driver

the height of the shim.

Tape Measure

Position the left hand vertical track assembly over

Level

Step Ladder

the rollers of the bottom section. Make sure the

 

counterbalance cable is located between the rollers

 

and the door jamb. Drill 3/16” pilot holes for the lag

 

screws.

 

Loosely fasten jamb brackets and flagangle to the

 

jamb using 5/16” x 1-5/8” lag screws. Tighten lag

 

screw securing bottom jamb bracket to jamb, to

 

maintain 3/8” to 5/8” spacing. Hang counterbalance

 

cable over flagangle.

 

Repeat for the right hand side.

 

 

Flagangle

5/16 X 1-5/8” Lag screws

Jamb

Bracket

Vertical track

assembly

Bottom section

Vertical

track

Roller

Bottom section

3/8” To 5/8”

Lag

screw

Locations

Flagangle

5/16” x 1-5/8”

Lag screw

Jamb bracket

6

Stacking Sections

 

Hinge leafs must be flipped

 

 

down

Tools Needed:

NOTE: For door section identification see page 4.

 

 

 

 

 

Power Drill

NOTE: Make sure hinges leafs are flipped down,

 

 

 

 

 

7/16” Socket Driver

when stacking another section on top.

 

 

 

NOTE: Larger doors will use long shaft rollers with

Lock

(2) 1/4” - 14 X 5/8”

 

section

Self-tapping screws

 

double wide end hinges.

 

 

 

 

Place rollers in hinge tubes of the second section

 

 

 

(lock section). With assistance, lift second section and

 

 

 

guide rollers into the vertical tracks. Keep sections

 

 

 

aligned and fasten hinges to connect the sections

 

 

 

using 1/4” - 14 x 5/8” self-tapping screws. Repeat

 

 

 

for other section(s) except top section.

Bottom

 

 

IMPORTANT: Push & hold the hinge leafs

section

Single end hinges

 

 

 

 

(Left hand shown, right hinge

 

against section while securing with 1/4” - 14

 

 

 

symmetrically opposite)

 

x 5/8” self-tapping screws. End Hinges have

 

 

(5) 1/4” - 14 X 5/8”

(3) 1/4” - 14 X 5/8”

 

(2) screws and Intermediate hinges have (3)

 

Self-tapping screws

Self-tapping screws

 

screws. Double end hinges have (5) screws.

 

 

 

 

NOTE: Install lock at this time (sold separately) see

 

 

 

instructions in OPTIONAL SIDELOCK INSTALLATION

 

 

 

on page 21.

 

 

Double end hinges

 

(Left hand shown, right hinge

 

symmetrically opposite)

Intermediate hinges

10

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com

Image 10
Contents Light Commercial Door REV2 08/03/2009Table of Contents Package Contents Door Section Identification Tools Required Removing An Old DoorOr Fatal Injury Preparing the OpeningLift Lift Handle Installation InstallationSingle wide doors Pull handle placement reference on single wide doors Pull Handle InstallationPull handle placement reference on double wide doors Counterbalance Cables Bottom SectionStacking Sections Vertical TrackFlagangle Top rib of top section Top BracketsBar Asymmetrical Top rib of lock sectionBracket Installation Adjustable OperatorAdjusted Properly Top Section Important the Dimension BetweenDoor Operation Causing Severe or Fatal Injury Center Bearing Bracket Torsion Spring Assembly Nylon Center Bushing Securing Door Winding Torsion SpringsRear Support Sound framing Member Horizontal track Door edges To 7/8Tools Needed Door on ANY Part Of The horizontal Track Lumber Members and nails should not be usedPull Rope Side LockInjury Cleaning Trolley OperatorPainting Thank you for your purchaseLifetime Limited Warranty Model May not apply to you
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6100 specifications

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