Hearth and Home Technologies SLR (Cosmo) owner manual Troubleshooting, Intellifire Ignition System

Page 59

15 Troubleshooting

With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualified service technician in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualified service technician. Contact your dealer to arrange a service call by a qualified service technician.

A. Intellifire Ignition System

Symptom

Possible Cause

Corrective Action

 

 

 

1. Pilot won’t light.

a. Incorrect wiring.

Verify “S” wire (white) for sensor and “I” wire (orange) for ignitor

The ignitor/module

 

are connected to correct terminals on module and pilot assembly.

makes noise, but no

 

 

b. Loose connections or electrical

Verify no loose connections or electrical shorts in wiring from

spark.

 

shorts in the wiring.

module to pilot assembly. Verify connections underneath pilot as-

 

 

sembly are tight; also verify connections are not grounding out to

 

 

metal chassis, pilot burner, pilot enclosure, mesh screen if present,

 

 

or any other metal object.

 

 

 

 

c. Ignitor gap is too large.

Verify gap of igniter to right side of pilot hood. The gap should be

 

 

approximately .17 in. or 1/8 in. (3 mm).

 

 

 

 

d. Module.

Turn ON/OFF rocker switch or wall switch to OFF position. Remove

 

 

ignitor wire “I” from module. Place a grounded wire about 3/16 in. (5

 

 

mm) away from “I” terminal on module. Place ON/OFF rocker switch

 

 

or wall switch in ON position. If there is no spark at “I” terminal

 

 

module must be replaced. If there is a spark at “I” terminal, module

 

 

is fine. Inspect pilot assembly for shorted sparker wire or cracked

 

 

insulator around electrode. Replace pilot if necessary.

 

 

 

2. Pilot won’t light,

a. No power or transformer installed

Verify that transformer is installed and plugged into module. Check

there is no noise or

incorrectly.

voltage of transformer under load at spade connection on module

spark.

 

with ON/OFF switch in ON position. Acceptable readings of a good

 

 

transformer are between 3.2 and 2.8 volts AC.

 

 

 

 

b. A shorted or loose connection in wir-

Remove and reinstall the wiring harness that plugs into module.

 

ing configuration or wiring harness.

Verify there is a tight fit. Verify pilot assembly wiring to module. Re-

 

 

move and verify continuity of each wire in wiring harness. Replace

 

 

any damaged components.

 

 

 

 

c. Improper wall switch wiring.

Verify that 110/VAC power is “ON” to junction box.

 

 

 

 

d. Module not grounded.

Verify black ground wire from module wire harness is grounded to

 

 

metal chassis of appliance.

 

 

 

 

e. Module.

Turn ON/OFF rocker switch or wall switch to OFF position. Re-

 

 

move ignitor wire “I” from module. Place ON/OFF rocker switch

 

 

or wall switch in ON position. If there is no spark at “I” terminal

 

 

module must be replaced. If there is a spark at “I” terminal, module

 

 

is fine. Inspect pilot assembly for shorted sparker wire or cracked

 

 

insulator around electrode.

 

 

 

3. Pilot sparks, but

a. Gas supply.

Verify that incoming gas line ball valve is “open”. Verify that inlet

Pilot will not light.

 

pressure reading is within acceptable limits, inlet pressure must

 

 

not exceed 14 in. W.C.

 

 

 

 

b. Ignitor gap is incorrect.

Verify that spark gap from ignitor to pilot hood is .17 in. or 1/8 in (3 mm).

 

 

 

 

c. Module is not grounded.

Verify module is securely grounded to metal chassis of appliance.

 

 

 

 

d. Module voltage output / Valve/Pilot

Verify battery voltage is at least 2.7 volts. Replace batteries if volt-

 

solenoid ohms readings.

age is below 2.7.

 

 

 

Heat & Glo • SLR • 2143-900 Rev. D • 12/08

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Contents What to do if you smell gas Model SLR CosmoHomeowner Reference Information CongratulationsUser Guide Table of ContentsReference Materials Appliance SetupTroubleshooting FinishingCONDITIONS, Exclusions & Limitation of Liability Limited Lifetime Warranty Listing and Code Approvals Requirements for the Commonwealth of Massachusetts Installation of Carbon Monoxide DetectorsYour Fireplace Gas Fireplace SafetyOperating Instructions User Guide Decorative Doors and Fronts Fixed Glass AssemblyRemote Controls, Wall Controls and Wall Switches Clear SpaceFinal inspection by Lighting Instructions IPIAfter Fireplace is Lit Frequently Asked QuestionsInitial Break-in Procedure Remote Control Maintenance and ServiceMaintenance Tasks-Homeowner Glass CleaningFirebox Maintenance Tasks-Qualified Service TechnicianGasket Seal and Glass Assembly Inspection VentingTypical Appliance System Getting StartedInspect Appliance and Components Design and Installation ConsiderationsTools and Supplies Needed Selecting Appliance Location Framing and ClearancesClearances Constructing the Appliance ChaseMantel and Wall Projections AIR Space Vent Termination Minimum Clearances Termination LocationsCovered Alcove Applications Vent Information and Diagrams Minimum Maximum Top Vent Horizontal Termination Venting with 1 elbowTop Vent Horizontal Termination Venting with 2 elbows Venting with 3 elbows Top Vent Horizontal TerminationTop Vent Horizontal Termination Venting with 3 elbows Exhaust restrictor Instructions Top Vent Vertical Termination No Elbows V1 = 44 ft. Max .4 mV1 Minimum Maximum V1 + V2 Minimum Top Vent Vertical Termination Venting with 2 elbowsTop Vent Vertical Termination Venting with 3 elbows V1 MIN H1 MAX V2 MIN H2 MAX V3 MIN Top Vent Vertical Termination Venting with 4 elbowsCombustible Wall Penetration Vent Clearances and FramingPipe Clearances to Combustibles Wall Penetration FramingPipe SLP Install the Ceiling FirestopVaulted Ceiling Installation Install Attic Insulation ShieldFlat Ceiling Installation Top Vent Appliance PreparationProper Positioning, Leveling And Securing Of An Securing and Leveling the ApplianceAssemble Vent Sections Installing Vent Pipe SLP PipeSecure The Vent Sections Assemble Slip SectionsDisassemble Vent Sections Install Decorative Ceiling ComponentsAssemble and Install Storm Collar Install Metal Roof Flashing15 Secure Pipe with SLP-FS Install RF4-8Heat Shield Requirements for Horizontal Termination Install Vertical Termination CapInstall Decorative Wall Components 22 Venting through the wall Install Horizontal Termination CapGas Pressure Gas InformationFuel Conversion Gas Connection Gas Fitting AccessElectrical Information Wiring RequirementsIntellifire Ignition System Wiring Optional Accessories RequirementsVAC to wall switch Electrical Service and Repair Junction Box InstallationFraming and Finishing Instructions FinishingFinishing Details Confirm Fireplace Opening Dimension Opening 12 Overlap Fit Method Tonic or Martini Decorative Front Facing Material14 Inside Fit Method Tonic Decorative Front Only 17 Tonic Decorative Front Decorative FrontsAccessories Appliance SetupRemove Fixed Glass Assembly Clean the ApplianceRock Media Instructions Cleaning the RockScrew Air Shutter Settings Install the MeshAir Shutter Setting Intellifire Ignition System TroubleshootingSymptom Possible Cause Corrective Action Remove any contaminants that may have accumulated on Reference Materials Appliance Dimension DiagramDVP vent components Heat & Glo SLR 2143-900 Rev. D 12/08 Vent Components DiagramsRF4-8 SLP-45 45 ElbowSLP90- 90 Elbow Extended Heat ShieldAdapter PVK-80Support Box-Black Horizontal Ceiling FirestopPart number list on following Service PartsAt Depot Service Parts ListStocked Stocked IPI Valve AssemblyContact Information

SLR (Cosmo) specifications

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