LG Electronics 10, 30 user manual Cleaning Water Level Probes, Cleaning or Replacing Heaters

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LG-10 thru LG-30 - User Manual

Electro-Steam Generator Corp.

3.2) CLEANING WATER LEVEL PROBES (Continued)

6.Clean probes to remove rust and scaling.

NOTE: To clean probes you may use wire wheel, wire brush, steal wool, or Scotch-Brite. (Wire wheel works the best) You may also want to try some sort of chemical like CLR remover or LIME-A-WAY.

7.Reinstall probes assuring each probe’s length is assigned to its proper letter.

8.Reconnect wires to probes assuring each color is also assigned to its proper letter.

NOTE: DO NOT make wires too tight. Just tighten enough to make contact. Over tightening can cause probe plugs to pull apart over time.

9.Reinstall cover plate.

Water Level Probe Specifications:

Letter Assignment on Chamber

A

B

C

D/G

Water Level Probe Length

4 ½”

4 ¾”

3 ¾”

4 ¾”

Wire Color Assignment

RED

Not Used

BLACK

GREEN

Assignment on Dual Function Board

LLCO

Not Used

H

G

NOTE: The (B) Probe is not used. It is a spare probe that can be cut and used to replace any one of the other probes.

WARNING – There MUST be NO PRESSURE in the chamber when removing probes. If you must change probes while chamber is HOT, make sure the steam out and drain valves are open to assure chamber will remain depressurized. DO NOT touch probes with your bare hands while HOT, and be cautious of escaping steam from probe holes while probes are removed.

3.3) CLEANING OR REPLACING HEATERS

Heaters are located inside the control panel (#1) below the insulation barrier, bolted into the chamber. If (3.5) Chamber Chemical/Acid Treatments are not regularly done, heaters must be taken out at least ONCE A YEAR, cleaned with wire brush and reinstalled using a new gasket. If you are replacing or cleaning your heater elements:

1.Place Toggle Switch (#2) and Main Disconnect Box in OFF position.

2.Make sure generator is cool and the Pressure Gauge (#15) reads 0 PSI.

3.Remove heater wires from heater(s), using an 11/32” or 3/8” Socket.

4.Unbolt and remove heater(s) using a 1/2” Socket.

NOTE: Heater(s) may be difficult to get out; you may need to use some sort of pry bar to get them loose.

5.Clean heater(s) with wire brush. If replacing, dispose of old heater(s).

6.Reinstall heater(s) with new gasket(s).

7.Attach heater wires assuring proper wiring. *Refer to Heater Wiring Schematics attached*

NOTE: If you are replacing a heater because of a heater failure, you must also clean the probes and clean out the chamber, or you may have another heater failure within 48 hours.

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Contents LG-10 thru LG-30 HO T Table of Contents Little Giant LG-SERIES Installation InstructionsOperation & Sequence of Events Important Read Installation Instructions Before OperatingCleaning Water Level Probes Cleaning & MaintenanceManual Blow Down Cleaning or Replacing Heaters Cleaning Water Level ProbesBrass Sight Glass Standard Replacing Glass Gauge & Rubber Washers or Glass PackingsBrass Sight Glass Seismic Replacing Glass Gauge & Rubber Washers or Glass PackingsBefore Chamber CHEMICAL/ACID TreatmentAfter Chamber CHEMICAL/ACID Treatment Reinstall Safety Valve #18 and close Manual Drain #19Definitions Pressure Control Data SheetSetting Pressure Controls Instuctions Setting the Pressure Controls11 PSI 13.5 PSI Setting the Pressure Controls80 PSI 85 PSI 25 PSI 27 PSIAvailable Heater Ratings Calculations and Data SheetsHeater Power & Voltage Ratings Total Power Rating CalculationsFormulas to Calculate Amperage Three Phase AMP Draw Calculations AmpsSingle Phase AMP Draw Calculations Amps Amperage CalculationsSteam Capacity Calculations Actual Power Rating CalculationsFormulas to Calculate Actual Power Ratings Actual Power Rating Calculations KWParts Legend LG L Parts Legend LG LParts Legend LG Lmafd Parts Legend LG H Parts Legend LG HParts Legend LG Hmafd Parts Legend LG HmafdDrawing Title Installation Data LG L Installation DataInstallation Data LG Lmafd LG H Drawing Title Installation Data LG HInstallation Data LG Hmafd Grnd Probe Lengths121-010-030-111110 ON/OFF Toggle Switch 121-010-030-111210 33-13.33KW Heaters can be 3PH 10-30KW1PH 10KW 1PH 10-25KW Drawing Title Heaters LG Single PhaseDrawing Title Heaters LG 10-30 3PH 10-30KWELECTRO-STEAM Generator Corporation Limited Warranty

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