Operating Instructions

WARNING DO NOT EXCEED MAXIMUM OPERATING PRESSURE OF 4500 P.S.I. (310 BAR) AT 150 P.S.I. (10.3

BAR) AIR INLET PRESSURE.

INSTALLATION

The CL0443X2XXXXXXXX Chop-Check Dispensing System comes completely assembled. Remove unit from crate and place on a level surface. Install material hose and dispensing device as required. When the following instructions are ob- served, heavy paste materials can be pumped directly from their original 5 gallon drumwithout air inclusion, or excessive waste. The follower plate creates an air tight seal as well as clean-wiping action in its progressive downward movement into the drum.

OPERATING INSTRUCTIONS

OPERATING INSTRUCTIONS / INITIAL SETUP PROCEDURE

WARNING STAND CLEAR.When raising or lowering the lift.

AIR CONTROLS

OFFON

FOLLOWER PLATE

AIR SUPPLY VALVE

Figure 2

TO RAISE LIFT, (THE FIRST TIME):

1.Take note of the pump / drum clearance above. Be cer- tain the lift is clear of any objects above the unit.

2.Adjust (Turn Needle Valve Knob Counter-Clockwise) air pressure to lift. Connect the air supply (160 PSI MAX) to the air inlet.

3.Raise the lift high enough to clear the height of the drum. Stop the lift upward travel by adjusting (Turn- Needle Valve Clockwise until tight.) Needle Valve.

WARNING REFER TO THE PUMP MANUAL FOR ADDI- TIONAL OPERATING AND SAFETY PRECAUTIONS AND OTHER IMPORTANT INFORMATION.

REFER TO PAGE 3:

1.Once lift assembly andpumpare in the “UP” position, place and center an opened 5 gallon drum of material on the lift base. Use the stops on the base to center 5 gallon drum. Tighten thumb screw to secure drum.

2.Lubricate lower follower wiper plate seal with any type grease. (silicone, vaseline, gear, etc.) This ensures a smooth fit into the pail as well as prevents curing type compounds from bonding to seal.

3.Check vent plug on follower plate to be sure it easily threads in and out. It is recommended to lubricate the threads of the plug to help prevent possible set up of

compound at this point. See 65184X-X Operator’s Manu- al.

OPERATING INSTRUCTIONS / INITIAL SETUP PROCEDURE

WARNING PINCH HAZARD. Follower can descend quickly causing injury. Keep hands clear when align- ing with container.

NOTE: Be certain the Follower Plate vent plug has been removed so that the air trapped between the follower and the material is allowed to escape from this vent. Captured air between the follower plate and drum will escape.

NOTE: The lift may hesitate momentarily before starting downward, the air pressure inside the post air chamber must decrease before it will begin to descend.

1.Disconnect air line from the lift air inlet. Adjust (Turn Needle Valve Knob Counter-Clockwise) Needle Valve to Lower the pump end into drum.

2.Replace the vent plug once the material begins to ooze from the vent opening.

3.Adjust (Turn pump air regulator knob Counter-Clockwise to prevent over pressurization of pump.) Knob on pump air regulator.

4.Connect air line to pump air regulator and adjust (Turn pump air regulator Clockwise) air until pump begins to cycle.

5.Trigger gun to prime pump with material.

TO RAISE LIFT, (NORMAL OPERATION):

1.Disconnect air line from pump air regulator and con- nect to lift air inlet. Adjust the Follower Plate Air Valve pressure up to approximately 8 psig. DO NO OVERPRES- SURIZE THE DRUM to avoid damage. NOTE: Air from this valve will only passwhen the unit is being raised.

2.Adjust (Turn Needle Valve Knob Counter-Clockwise) air pressure on lift.

3.Raise the lift high enough to clear the height of the

drum. Stop the lift upward travel adjusting needle valve knob Counter-Clockwise.

TO CHANGE DRUM:

NOTE: The Needle Valve Knob should be turned Clockwise to hold lift in the “UP” Position.

1.Unsrew thumb screw and remove old 5 gallon drum.

2.Place and center. a new drum into position. Remove cover. Tighten thumb screw.

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CL0443X2XXXXXXXX (en)