Bradford-White Corp S-SW2-75R 6DS Heating Element Removal, Heating Element Replacement

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SERVICE PROCEDURE RE-V
Heating Element Removal
and Replacement
WARNING
High voltage exposure. Be sure power is “OFF” when performing this procedure.
WARNING
Heater components and stored water may be HOT when performing the following steps in this procedure. Take necessary precaution to prevent personal injury.

Heating Element Removal

1. Turn power “OFF” To water heater.

2. Turn off cold water supply to heater. Connect hose to drain spigot of water heater and route to an open drain. Open a nearby hot water faucet to vent heater for draining. Open drain spigot of water heater and allow heater to drain

to a point below the elements.

3. Close drain spigot and remove hose.

4.Remove access cover and insulation.

5.Remove plastic thermostat protector from thermostat.

6.Disconnect wires from element terminals.

7.Remove element from tank using 1-½ deep well socket or appropriate wrench. Unscrew element counter-clockwise to remove from tank.

8.Be sure to remove old element gasket from the tank. It is not recommended to be re-used.

Heating Element Replacement

1.Check element terminal block for proper electrical rating. NOTE: Some elements have dual ratings, be sure to check all surfaces of the element terminal block (see illustration below).

2.Apply new element gasket to the new element. Be sure gasket is seated flat against element flange without rolls or gaps (see illustration below).

3.Clean any debris from element fitting on tank. Lubricate element threads as needed with thread lubricant.

4.Thread new element clockwise into tank. Tighten element using 1-½ deep well socket or appropriate wrench. Do not over tighten, over tightening may damage element gasket.

5.Reconnect wires to element, be sure wires are snug and corrosion free. Do not over tighten, doing so may damage terminal block.

6.Resume water supply to heater, be sure tank is full of water and check for leaks.

7.Re-install plastic thermostat protector.

8.Re-install insulation and access cover.

9.To resume operation, BE SURE TANK IS FULL OF WATER and restore power to water heater. Verify proper heater operation.

 

 

Element Rating.

 

 

Example: (4500 Watt, 240 Volt)

Date Code

 

Element Flange

 

 

 

 

Element Gasket Seated Flat Against

 

 

Element Flange Without Rolls or Gaps

0642

4500W 240V

RC02404524

Terminal

 

 

Block

 

 

 

 

Manufacturer Identification

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Contents Service Manual Table of Contents Service Wire Configuration Surface Mounted Thermostats ECO Non-Simultaneous OperationTroubleshooting High voltage exposure. Use caution when If other components of an installed system requiresMaking voltage checks to avoid personal injury Or the specific component manufacturerIllustration High Limit ECO Testing Line Voltage TestingIllustration Procedure High voltage exposure. Be sure power is turnedOFF to water heater prior to performing this Water In Tank Is Cold With Power on Double Element, Non-Simultaneous, Single Phase OperationTank Does Not Deliver Enough Hot Water Temperature settings as found prior to Be sure thermo stats are reset to their originalThermostat testing Water Temperature In Tank Is Above Thermostat SettingHigh voltage exposure. Be sure power is Thermostat ReplacementOFF when performing this procedure Thermostat RemovalHeating Element Removal Heating Element ReplacementAnode Inspection and Replacement Generic Parts List Parts@bradfordwhite.com Techserv@bradfordwhite.com