A.O. Smith 120 trough 500 manual Proper Sequence of Operation

Page 54

BTR TANK TYPE HEATERS

SERVICE WORKBOOK

 

Is the system properly sized?

 

yes

no

 

Is the system properly installed?

 

yes

no

 

Are there any water leaks?

 

yes

no

 

Does the installation have a recirculating system?

 

yes

no

 

If so, is it operational?

 

yes

no

VI.

PROPER SEQUENCE OF OPERATION

 

 

 

 

During standby does damper close on standby?

 

yes

no

 

During standby is pilot flame off?

 

yes

no

 

On a call for heat does thermostat close?

 

yes

no

 

On a call for heat does damper open completely?

 

yes

no

 

Does sparking begin at pilot?

 

yes

no

 

Is pilot flame established?

 

yes

no

 

If so, does sparking stop?

 

yes

no

 

Does main burner ignite?

 

yes

no

 

Does the thermostat satisfy?

 

yes

no

 

Does damper close?

 

yes

no

 

Comments:

 

 

 

VII.

SAFETY

 

 

 

 

A. Gas

 

 

 

 

Does pilot flame prove before main burner ignites?

 

yes

no

 

Does damper blade fully open before ignition sequence occurs?

 

yes

no

 

Is burner cover plate in place?

 

yes

no

 

Is burner floor shield in place?

 

yes

no

 

Does IID lockout occur after 30 sec. trial for ignition? (Propane models only)

yes

no

 

B. Water Temperature

 

 

 

 

Is the thermostat adjusted to the lowest acceptable temperature?

yes

no

 

 

Does the installation have a mixing valve?

 

yes

no

 

If so, is it operational?

 

yes

no

 

What is the outlet temperature of the mixing valve?

 

 

 

 

 

 

 

 

 

 

NOTE: (To minimize the risk of scalding, the manufacturer recommends storing water at 120°F.)

Is a properly rated temperature and pressure relief valve installed?

yes

no

C. Electrical

 

 

 

Is the 120 VAC electrical power supply properly wired?

yes

no

Are all the BTR control covers in place?

yes

no

Is the 120 VAC electrical power supply properly fused?

yes

no

D. Flammables

 

 

 

Are flammable materials located in the area of the water heater?

yes

no

Are flammable vapors located in the area of the water heater?

yes

no

Comments:

 

 

 

 

 

 

 

 

(This service checklist may be photo copied to assist with BTR service call.)

A.O. Smith Water Products

53

Service Handbook

Irving, Texas ©

1999 Training Department

Image 54
Contents Page BTR Tank Type Heaters Service Handbook BTR Handbook Table of ContentsBTR Tank Type Heaters Service Handbook Clearance to Combustibles Table BTR Tank Type Heaters Service Handbook InstallationClearances from Combustibles ModelExterior Clearance AIR for Combustion Cubic Feet of AIR PER 1,000 BTU Excess AIRMAKE-UP AIR Direct CommunicationSquare Inch Per 4,000 Btuh Vertical Ducts Horizontal Ducts Square Inch Per 2,000 BtuhInsufficient MAKE-UP AIR BackdraftContaminated AIR AIR for CombustionFlammable Items GAS Pressure Requirements Natural Gas Propane GasBTR GAS Valve Venting Atmospheric Multiple HeatersChimney Single Unit Installation Draft InducerPower Vent Kits for Sidewall Venting BTR Sequence of Operation Sequence of OperationBTR Electrical Sequence 100 109 SeriesBTR Electrical Sequence of Operation Troubleshooting BTR Water Heaters Step Test the TransformerThen Step High LIMIT, Left Terminal Test After Push in Reset 24 VAC is now present Reasons For Resetting Condition Cause SolutionStep Test High Limit Right Terminal Step Inspect the Damper Step Check the PC BoardService Switch StepPC Board Motor Test Step Thermostat Test Test from Orange wire to Black neutral Step Damper Input TestTest the Damper Step Test Damper Output Service SwitchAdapter Effikal DamperStep a Harness ChartNormal Operation Test for 24VAC Between Black CommonNormal Operation Step BStep C Test for 24VAC Between Black and Yellow Test Between Black Common and Brown Troubleshooting the Effikal Style DamperStep A1 On the Damper BoardTroubleshooting the Effikal Style Damper Step A3Step Wire Harness Test Step IID Module Test Step Pilot Spark Test Pilot Valve OHM Test BTR 120 400 GAS ValvePilot Valve Test BTR 500 only Pilot GAS Manifold Pressure TAP Blue White REDStep Main Burner Test Step Flame Rectification Flame RectificationPilot is lit Sparking has stopped Main GAS Valve Check Main GAS Valve Coil Check Main GAS Valve Coil Check BTR 500 onlyBTR Wiring Diagram Natural and Propane GAS Honeywell Ignition System 110 109 SeriesGeneral Service Chart General Questions and Answers When should BTRs be delimed?BTR Models 197 SeriesBTR Models 197 Series Parts List for BTR Models 197 and 198 Series 100 Parts Description BTRBTR Models 120 through SeriesBTR Models 120 through Series 193873-1 193873-0 Name Specifications AOS Part Numbers Component Part InformationBTR Service Checklist Proper Sequence of Operation Comments

120 trough 500 specifications

A.O. Smith, a renowned leader in water heating solutions, offers a wide range of products tailored to meet diverse needs. Among its most significant offerings is the A.O. Smith 120 through 500 series, which includes various models designed for both residential and commercial applications.

One of the standout features of the A.O. Smith 120 through 500 series is its efficiency. Many models are designed with advanced thermal insulation and heating technologies, which significantly minimize energy loss. This efficiency not only benefits the environment but also helps users save on energy bills, making these water heaters an economical choice for both homeowners and businesses.

The series includes both gas and electric water heaters, allowing users to select the option that best fits their energy preferences and availability. Gas models typically offer faster heating times and are ideal in areas where natural gas is readily accessible. Conversely, electric models come with a variety of voltage options, accommodating different electrical setups and preferences.

A notable technological advancement in the A.O. Smith 120 through 500 series is the incorporation of smart connectivity options. Some models are equipped with Wi-Fi capabilities, allowing users to monitor and control their water heater remotely via mobile apps. This feature provides real-time data, alerts, and updates, ensuring that users have complete control over their water heating needs.

Moreover, durability is a hallmark of the A.O. Smith brand. The tanks are often constructed from high-quality materials designed to resist corrosion. Many models also feature glass lining and protective coatings, which enhance the lifespan of the heater and minimize the risk of leaks.

Safety is another priority for A.O. Smith. The series is equipped with various safety features such as automatic shut-off mechanisms and temperature controls, ensuring that any potential issues are promptly addressed.

Overall, the A.O. Smith 120 through 500 series encapsulates innovation, efficiency, and reliability. With its versatile offerings and advanced features, it stands as an excellent choice for anyone in need of a dependable water heating solution. Whether for home use or in a commercial setting, these models deliver consistent performance and peace of mind.