Giant service manual Repair Instructions P220-3000 Pump

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REPAIR INSTRUCTIONS - P220-3000 PUMP

NOTE: Always take time to lubricate all metal and nonmetal parts with a light film of oil before reassembly.

This step will ensure proper fit, at the same time protecting the pump nonmetal parts (i.e., the elastomers) from cutting and scoring.

1.With a 22mm socket wrench, remove the (3) discharge valve plugs and

(3) inlet valve plugs (32) Inspect the o-ring (33) for wear and replace if damaged.

4.Remove the o-ring (31). Inspect all parts for wear and replace as necessary. Apply one drop of Loctite 243 to the valve plugs (32) and tighten to 59 ft.-lbs.

7.Remove the weep return ring (25), pressure ring (24), and v-sleeve (23) from the valve casing (26). Remove the v-sleeve (23A) from the seal case

2.Using a needle nose pliers, remove the inlet and discharge valve assemblies (32X).

5.Next, use a 5mm allen wrench to remove the 8 socket head cap screws (34).

(20). Inspect all parts, including o-ring (21) for wear and replace as necessary

8.Check surfaces of plunger (16). A damaged surface will cause accelerated wear on the seals. Depos- its of any kind must be carefully removed from the plunger surface. A damaged plunger must be replaced!

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3.By inserting a small screw driver between the valve seat (27) and the valve spring retainer (30), the valve assembly can be separated.

6.Carefully slide the valve casing (26) out over the plungers.

9.If the crankcase oil seals (19) are to be replaced, they can be removed by prying loose with a flat screwdriver. Take care not to make contact with the plunger.

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Contents Pump P220-3000 Installation Instructions Use Giant oilHorsepower Ratings The rating shown are the power Model P220-3000Plunger Packing Kit Oil Seal Valve Assembly KitExploded View P220-3000 Pump Repair Kits P220-3000 Pumps 09144Pump Torque Specifications P220-3000 Spare Parts P220-3000 PumpPump Mounting Selection Guide Repair Instructions P220-3000 Pump Reassembly sequence of the P220-3000 pump PartsGiant Industries Limited Warranty P220-3000 Dimensions inches

P220-3000 specifications

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