Installation, Operating Instructions | Ingersoll-Rand 650542-X

INSTALLATION

The 65054X-X Extrusion System comes completely assem- bled. Remove the unit from the crate and place on a level surface. Install the material hose and dispensing device as required.

When the following instructions are observed, heavy paste

materials can be pumped directly from their original 5 gallon

/25 liter drum without air inclusion or excessive waste. The follower plate creates an air tight seal as well as clean-wiping action in its progressive downward movement into the drum.

OPERATING INSTRUCTIONS

OPERATING INSTRUCTIONS / INITIAL SET-UP PROCEDURE

WARNING Stand clear when raising or lowering the

lift. Read the warnings on page 2 of 651615-X-D Single Post Lift / Ram Operator’s Manual (pn 97999-1025).

AIR CONTROLS
	“C”	“B”	“A”
“D”
			“E”
			“F”
			“G”
A - Pump Regulator
B - Pump Pressure Gauge
C - Pump Air Supply Valve
D - Air Supply
E - Lift / Ram Pressure Gauge	Follower Plate
F - Lift / Ram Pressure Regulator	Follower Plate
G - Follower Plate Air Supply Valve	Air Supply Valve
Figure 2

TO RAISE THE LIFT, (the first time):

1.Take note of the pump / drum clearance above. Be cer- tain the lift / ram is clear of any objects above. Also, refer to “Operating and Safety Precautions” found in “Lifts and Rams General Information Manual” (pn 97999-635).

2.Connect the air supply (150 p.s.i. / 10.3 bar maximum) to the air inlet. Adjust the air pressure on the lift / ram pres- sure regulator (turn the knob clockwise) to 20 p.s.i. (1.4 bar).

3.Shift the control valve lever to the “up” position.

4.Raise the lift / ram high enough to clear the height of the drum. Stop the lift / ram’s upward travel by moving the control valve lever to the “neutral” (center) position.

REFER TO PAGE 3:

1.Once the lift / ram assembly and pump are in the “up” position, place and center an opened 5 gallon / 25 liter

drum of material on the lift / ram base. Use the stops on the base to center the 5 gallon / 25 liter drum. Tighten the thumb screw to secure the drum.

2.Lubricate the lower follower wiper plate seal with grease. This ensures a smooth fit into the drum, as well as pre- vents curing type compounds from bonding to the seal. NOTE: Make certain the grease is compatible with the material being dispensed.

3.Check the vent plug on the follower plate to be sure it easily threads in and out. It is recommended to lubricate the threads of the plug to help prevent possible set-up of the compound at this point (see 65184X-X Operator’s Manual).

TO LOWER LIFT:

WARNING PINCH HAZARD. Follower can descend

quickly, causing injury. Keep hands clear when align- ing with container. Read the warnings in “Lifts and Rams General Information Manual” (pn 97999-635).

NOTE: Be certain the follower plate vent plug has been re- moved so that the air trapped between the follower and the material is allowed to escape from this vent. Captured air between the follower plate and drum will escape.

NOTE: The lift / ram may hesitate momentarily before start- ing downward. The air pressure inside the post air chamber must decrease before it will begin to descend.

1.Shift the control valve lever to the “down” position and proceed to lower the pump.

2.Replace the vent plug once the material begins to ooze from the vent opening.

3.The unit is now ready for operation. Adjust the air pres- sure on the pump filter / regulator (turn the pump regu- lator knob clockwise) until the pump begins to cycle.

4.Trigger the gun to prime the pump with material.

TO RAISE LIFT, (normal operation):

1.Adjust the follower plate air valve pressure up to approx- imately 8 p.s.i.g. (0.55 bar). DO NOT OVER PRESSURIZE THE DRUM to avoid damage. NOTE: Air from this valve will only pass when the control valve lever is in the “up” position.

2.Shift the control valve lever to the “up” position.

3.Raise the lift / ram high enough to clear the height of the drum. Stop the lift / ram’s upward travel by moving the control valve lever to the “neutral” (center) position.

TO CHANGE THE DRUM:

NOTE: The control valve lever must be in the “neutral” posi- tion.

1.Unscrew the thumb screw and remove the old 5 gallon / 25 liter drum.

2.Place and center a new drum into position. Remove the cover. Tighten the thumb screw.

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650542-X (en)

650542-1, 650543-X, 650542-X specifications

Ingersoll-Rand, a renowned name in the field of compressing and industrial technologies, has developed various models of pneumatic tools that cater to diverse market needs. Among these, the Ingersoll-Rand 650543-X, 650542-1, and 650542-X stand out due to their advanced features, reliable performance, and innovative technologies.

The Ingersoll-Rand 650543-X is primarily recognized for its durability and efficiency. This model boasts an ergonomic design that ensures user comfort during extended use, coupled with lightweight construction that minimizes fatigue. It features a robust motor that provides optimal power in various applications, from automotive repair to heavy-duty manufacturing tasks. Its low vibration and noise levels make it a preferred choice for professionals who demand both performance and a comfortable working environment.

On the other hand, the Ingersoll-Rand 650542-1 and 650542-X models are designed with similar performance characteristics, focusing on enhanced torque capabilities and reliable operation. These tools are equipped with advanced technologies that allow for quick and easy adjustments, making them suitable for a wide range of applications. The air consumption is efficiently managed, ensuring longer operational times between refills and reducing the overall cost of ownership.

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In summary, the Ingersoll-Rand 650543-X, 650542-1, and 650542-X models represent a combination of innovative design, robust performance, and user-friendly features. These pneumatic tools are tailored to meet the demands of various industries, providing users with reliability and efficiency that can significantly enhance productivity in any work environment. With their commitment to quality, Ingersoll-Rand continues to lead the market in producing reliable tools for professionals across multiple sectors.