Greenheck Fan Vektor-HS manual Maintenance

Page 9
Belt Span
Belt Tension
Deflection =
Belt Span 64

Maintenance

WARNING

Disconnect all electrical power to the fan and secure to the ‘OFF’ position prior to inspection or servicing. Failure to comply with this safety precaution could result in serious injury or death.

Once the fan has been put into operation, a periodic maintenance program should be set up to preserve the reliability and performance of the fan. Items to be included in this program are:

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Belts

Premature belt failures are frequently caused by improper belt tension (either too tight or too loose) or misaligned pulleys. The proper tension for operating a V-belt is the lowest tension at which the belts will not slip at peak load conditions. For initial tensioning, the proper belt deflection

half-way between pulley

centers is 1/64 inch for each inch of belt span.

For example, if the belt span is 64 inches, the

belt deflection should be

one inch using moderate thumb pressure at

midpoint of the drive.

Check belt tension two times during the first 24 hours of operation and periodically thereafter. To adjust belt tension, simply loosen four fasteners (two on each side of the motor plate) and slide the motor plate away from the fan shaft until proper belt tension is attained. On

some fans, fasteners attaching the motor to the motor

plate must be loosened in order to adjust

 

the belt.

 

It is very important that the drive

 

pulleys remain in proper alignment

 

after adjustments are made.

 

Misalignment of pulleys will result

 

in premature belt wear, noise,

Belt

vibration and power loss.

Alignment

Fasteners and Set Screws

A periodic inspection should include checking all fasteners and set screws for tightness. Particular attention should be paid to set screws attaching the wheel to the shaft.

Motors

Many fractional horsepower motors installed on the smaller fans are lubricated for life and require no further attention. Motors supplied with grease fittings should be greased according to directions printed on the motor.

Removal of Dust and Dirt

Dirt clogs cooling openings on the motor housing, contaminates bearing lubricant, and collects on the impeller causing severe imbalance if left unchecked. The exterior surface of the motor and impeller should be thoroughly cleaned periodically. Use caution and do not allow water or solvents to enter the motor or bearings. Under no circumstances should motors or bearings be sprayed with steam or water.

Fan Shaft Bearings

The bearings for Greenheck fans are carefully selected to match the maximum load and operating conditions of the specific class, arrangement, and fan size. The instructions provided in this manual and those provided by the bearing manufacturer will minimize any bearing problems. Bearings are the most critical moving part of the fan; therefore, special care is required when mounting them on the unit and maintaining them. Locking collars and set screws, in addition to fasteners attaching the bearing to the bearing plate must be checked for tightness. Greenheck Fan Corporation recommends bearings to be relubricated quarterly at a minimum. All Vektor-H and Vektor-HS fans use Mobil Mobilith SHC 100 synthetic grease conforming to NCGI Grade 2. Never mix greases made with different bases as this will cause a breakdown of the grease and possible failure of the bearing. For specific information, contact the factory representative or the fan system submittals.

t 'PSDPOEJUJPOTJODMVEJOHUFNQFSBUVSFTNPJTUVSF dirt or excessive vibration, consult the factory for a specific lubrication interval for your application.

t -VCSJDBOUTIPVMECFBIJHIRVBMJUZMJUIJVNDPNQMFY synthetic grease conforming to NLGI Grade 2.

t 5IFVTFPGOPOTZOUIFUJDHSFBTFXJMMEFDSFBTF lubrication intervals by approximately 3 times. t 4UPSBHFQFSJPETPGNPOUITPSMPOHFSSFRVJSF

monthly rotation of the shaft and purging grease prior to storage and start-up.

Laboratory Exhaust System 9

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Contents General Safety Information Table of ContentsReceiving Inspection and Maintenance during StorageUnpacking HandlingGeneral Information Roof Curb and Mounting Details Lifting InformationSystem Assembly Duct InstallationStack Extensions Bottom Inlet Duct ConnectionMaintenance Kitchen Roof Mounting InstallationTypical Commercial Kitchen Installation Grease TrapPlenum Drainage Piping / Trap Detail By Others Positive Pressure Trap on Tubular Fan HousingElectrical Connections Negative Pressure Trap on Bypass Air PlenumUnit Inlet Cone to Backplate Dimension Size Vektor-H Applications with Variable Frequency Drive VFDPre-Start-Up Checks Maintenance Damper Actuators Vektor-HS Nozzle BearingsVektor-HS Nozzle Parts List and Assembly Vektor-H and Vektor-HS Exhaust Fan Parts List and AssemblySide View Top View Quantity Description Transition WeldOur Commitment Maintenance Log

Vektor-HS, Vektor-H specifications

Greenheck Fan Corporation, a leader in air movement and control equipment, has developed the Vektor-H and Vektor-HS series to meet the growing demands for energy efficiency and performance in commercial and industrial ventilation systems. These models are specifically designed to provide optimal airflow while minimizing energy consumption.

The Vektor-H model stands out with its innovative backward-inclined centrifugal fan wheel, which effectively handles air volumes ranging from 1,000 to 150,000 CFM. This design minimizes turbulence and enhances performance, ensuring quiet operation even at high speeds. The Vektor-H also features a direct drive option that eliminates the need for belts and sheaves, reducing maintenance while increasing reliability. The inclusion of a high-efficiency motor further exemplifies its commitment to energy savings.

On the other hand, the Vektor-HS, or High-Static version, is designed for applications requiring higher static pressure. This capability makes it ideal for systems where long duct runs or highly restrictive applications are involved. With airflow capabilities similar to the Vektor-H, the Vektor-HS is capable of operating efficiently in conditions that demand advanced pressure performance.

Both models come equipped with Greenheck’s advanced controls and monitoring systems, which provide real-time data on performance metrics. These features allow facility managers to optimize the system based on actual operating conditions, thereby improving energy efficiency and reducing operational costs.

Technologically, the Vektor-H and Vektor-HS series utilize advanced acoustic design principles, which significantly reduce noise levels. The application of sound-dampening materials and strategically designed fan casings helps in achieving a quieter working environment, addressing one of the common concerns in HVAC systems.

Furthermore, the Greenheck Vektor series is built with durability in mind. The construction involves heavy-gauge steel and corrosion-resistant finishes, ensuring long-lasting performance even in harsh environments. Both the Vektor-H and Vektor-HS are also customizable, allowing for modifications to meet specific application requirements, such as different mounting configurations and discharge orientations.

In summary, the Greenheck Vektor-H and Vektor-HS series represent the fusion of advanced technology with practical applications, resulting in efficient, durable, and quiet ventilation solutions suitable for a variety of industrial and commercial settings. These models not only address the current needs for energy efficiency and performance but also position users favorably for future advancements in HVAC technology.