Multiquip manual EM-900SDCE Mixer Maintenance

Page 19

EM-900SDCE MIXER — MAINTENANCE

SHAFT SEALS

CAUTION

IMPORTANT -DRUM HEAD SEAL CARE

Grease seals every 40 hours of operation using any grade #1 lithium base grease. Apply grease until visible inside of mixing tub (over grease).This will purge seal system of contamination.

The clutch reduction assembly has two separate compartments. Each of which must be filled with its proper lubricant and checked at regular intervals.

The clutch compartment should be filled with a good grade of number 30 SAE engine oil which can be poured through the filler hole located just above the clutch inspection door on the opposite side of the transmission. Fill the clutch compartment with 30 SAE engine oil until it overflows the oil level plug located on the shifter side of the clutch compartment . Check this oil level every two or three months and add oil as required. Drain and refill once a year.

The reduction gear, upper compartment should be filled with number 90 SAE oil, as used in automobile transmissions. The filler plug is at the top of the reduction gear case and the oil level plug is on the same side of the case as the clutch lever. Fill the reduction gear compartment with 90 SAE transmission oil until it overflows the oil level plug. Check this oil level every two or three months and add oil as required. Drain and refill once a year.

PADDLE SHAFT BEARINGS

The paddle shafts in the Multiquip EM900SDCE mixers rotate in sealed ball bearings, which require no additional lubrication as they are packed and sealed at the factory.

There is, on each end of the mixing drum, a zerk grease fitting (pivot point). Grease these fittings once a week as they lubricate the dumping mechanism of the mixing drum.

CAUTION

Failure to lubricate the zerk grease fittings once a week will cause the dumping mechanism to stiffen, making the mixer hard to dump.

ENGINE OIL

1.If engine oil is low, fill engine crankcase with lubricating oil through filler hole (Figure 1), but DO NOT overfill.

2.The oil listed in Table 4 is recommended to ensure better engine performance. Use class CD or higher grade motor oil.

AIR CLEANER (DRYTYPE)

1.Change the air cleaner every 500 hours. See Figure 1 for location of air cleaner.

FUEL FILTER/FUEL TANK

1.Change the fuel filter every 500 hours. Fuel filter is located inside fuel tank.

2.Siphon water out of fuel tank once a year.

CLEANING

ALWAYS make sure engine is OFF before cleaning the inside of the drum. NEVER put hands, fingers or arms inside mixing drum when engine is ON.

NEVER pour or spray water over engine.

For consistent performance, long life and high quality mixing, thoroughly clean the mixer inside and out at the end of each day’s operation.To prevent lumps of dried mortar from forming and contamination of future batches, DO NOT allow a buildup of materials to form on the blades or anywhere inside the drum.

MULTIQUIP EM-900SDCE — PARTS & OPERATION MANUAL — REV. #0 (07/02/04) — PAGE 19

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Contents Model EM-900SD Canada United StatesMexico United Kingdom26-29 10-1116-17 19-20You can be Injured if you do not follow these directions EM-900SDCE Mixer Safety Message Alert SymbolsIf you do not follow these directions You do not follow these directionsAlways wear approved respiratory protection EM-900SDCE Mixer Safety Message Alert SymbolsMachine Safety Decals EM-900SDCE Mixer Operation and Safety DecalsEM-900SDCE Mixer Operation and Safety Decals Model Name/Number Safety of Machinery- General RequirementsAccordance with our established policy of constant EM-900SDCE Mixer SpecificationsEM-900SDCE Mixer Rules for Safe Operation General SafetyAlways know the location of the nearest and first aid kit Stop the engine when leaving the mixer unattendedHardware EM-900SDCE Mixer General InformationGeneral Before Starting OIL LevelsInitial Servicing EM-900SDCE Mixer Engine ComponentsTires This unit employes the use of soild rubber tires EM-900SDCE Mixer Controls and ComponentsIllustrates the paddle blade adjustment steel drum EM-900SDCE Mixer Paddle Blade AdjustmentZerk Grease Fittings EM-900SDCE Mixer InspectionFuel Engine OILLubricants Clutch OIL EM-900SDCE Mixer InspectionGear Reduction OIL Transmission Operational. Any binding of material Startingthe EngineMixing Add water, and mix compound to desired consistencyEM-900SDCE Mixer Maintenance RefertoFigure13 forsteps 5Athrough 5F EM-900SDCE Mixer MaintenanceSympton Possible Problem Solution Fuel tank empty? Replace fuel filter Fuel filter clogged? EM-900SDCE Mixer -TOUBLESHOOTING ENGINE/MIXERPage Items Found In the Remarks Column Explanation of Code in Remarks ColumnEM-900SDCE 1TO 3 Units EM-900SDCE 5TO 10 Units EM-900SDCE Mixer Suggested Spare PartsEM-900SDCE Mixer Name Plate and Decals Decal Forklift Right EM-900SDCE Name Plate and DecalsEM-900SDCE Name Plate and Decals Part Name EM-900SDCE Mixer Mixing Drum Assembly Carriage Bolt 3/8-16 x 1-1/4 Part Name QTY RemarksEM-900SDCE Mixer Paddle Shaft Assembly EM-900SDCE Mixer Paddle Shaft Assembly Assembly EM-900SDCE Mixer Cabinet Assy Rubber Protector EM-900SDCE Cabinet AssyEM-900SDCE Mixer Frame Assy EM-900SDCE Mixer Frame Assy EM-900SDCE Mixer Hatz Engine Assy 492394 BOLT, 1/2 NC X 1-1/2 G5 513973 1B30506257 504322EM-900SDCE -TRANSMISSION Assy Shifter Shaft Terms and Conditions of Sale Parts Page Fax 0161 339 Contact kcassell@multiquip.com.uk
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