Unified Brands Cook-Chill Production Systems manual COOK-CHILL Pioneer

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REVOLUTIONARY COOK-CHILL SOLUTION

Cook-Chill is a revolutionary way to create meals that look and taste like they were freshly and individually prepared … yet may have been produced for hundreds to thousands at a time.

CapKold is one of the market leaders in Cook-Chill technology. With dedication to research and development, CapKold continues to bring innovation to Cook-Chill, including new products and enhancements.

•Cooking, packaging and chilling equipment allows preparation of multiple portions in a single batch;

•Sophisticated systems control equipment and monitor product through the entire process;

•Combination of plastic casings and water bath chillers

accelerate chilling and deliver safe, extended, refrigerated shelf lives up to 45 days.

Refrigerated food bank for storage up to 45 days

CapKold kitchen (from left to right, shown above) - kettle control panel, (2) kettles, tumble chiller and pump-fill station

THE COOK-CHILL PIONEER

In the early 1970s, Groen and a major packaging film manufacturer developed CapKold

–a food production, packaging and rapid chilling system designed as a safe, economical alternative to traditional cook-and-serve. Groen was the first to apply volume food production techniques, sophisticated control technology and the latest packaging films to the Cook-Chill concept. Today, CapKold provides equipment systems that offer cost-savings while delivering the fresh taste and quality of just-cooked food.

MATCHING FOOD

PRODUCTION TO DEMAND

The Cook-Chill concept was developed as a solution to the age-old problem of matching food production to demand. It separates food production from food serving by creating a “food bank” or inventory of prepared product. The key to safe extended storage of foods is very rapid chilling through the bacterial growth “danger zone.” The key to retaining food quality, taste, textures and aroma is controlled refrigerated storage.

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Contents COOK-CHILL Production Systems COOK-CHILL Pioneer Matching Food Production to DemandCalculate Your Yearly Savings Capkold Menu ApplicationsCONTROL, SAFETY, & Quality COOK-CHILL Production Systems AT a GlanceKettle Cooking Pumpables Kettle CookingHOT Filling Casing Waterjet Tumble Chill CasingRapid Tumble Chilling WATER-BASED Heat Transfer ExperienceProven HOT Water Bath Cook Tank CookingWater Bath Slow Cooking Refrigerated Storage Food BankCapkold Test Kitchen & ON-SITE Assistance Program

Cook-Chill Production Systems specifications

Unified Brands Cook-Chill Production Systems are revolutionizing the way foodservices operate by enhancing efficiency, consistency, and food quality. Tailored specifically for high-volume kitchens, these systems streamline the cooking and cooling processes, ensuring that meals are not only prepared to perfection but also stored safely, ready for reheating and serving.

One of the main features of the Unified Brands Cook-Chill system is its advanced temperature control technology. By cooking food to precise temperatures and then rapidly chilling it to maintain quality, the system minimizes the risk of bacterial growth. This is particularly crucial for large-scale operations such as hospitals, schools, and catering services, where food safety is paramount. The rapid cooling process preserves the flavor, texture, and nutritional value of the food, ensuring that each meal served remains delicious and nutritious.

Another key characteristic of the Unified Brands system is its modular design. This allows kitchens to tailor their setup according to specific needs and available space. With a variety of equipment options, including combi ovens, steamers, and chilling tanks, operators can seamlessly integrate the Cook-Chill system into their existing workflows. This adaptability makes it an ideal choice for both established culinary operations and new establishments looking to optimize their food production processes.

The technology behind the Cook-Chill systems includes intuitive digital controls that facilitate easy operation. This feature enables kitchen staff to monitor cooking times and temperatures accurately, reducing the likelihood of human error. Additionally, the systems often incorporate data logging capabilities, allowing for enhanced tracking of food safety compliance.

Moreover, Unified Brands emphasizes energy efficiency in their Cook-Chill systems. By reducing the overall cooking time and energy consumption compared to traditional methods, the systems not only help operators save on utility costs but also contribute to environmentally sustainable practices in the kitchen.

In summary, Unified Brands Cook-Chill Production Systems represent a significant advancement in foodservice technology. Featuring advanced temperature control, modular design, intuitive digital interfaces, and energy efficiency, these systems are designed to meet the demands of high-volume kitchens while prioritizing food safety and quality. As culinary operations continue to evolve, the Cook-Chill system stands out as a modern solution for efficient and safe meal preparation.
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