Andrew 7.6-Meter ESA manual Jackscrews/Motors Gear Motor/Housing Fill Drain Requirements

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Jackscrews/Motors

Gear

Motor/Housing Fill

Drain

Requirements

tube assembly and corresponding thrust pads. Securely replace access plugs in square tube weldment. Be certain to remove any protective caps and clean off each lubrication fitting prior to injecting fresh grease. The elevation and azimuth jackscrew assemblies are equipped with a grease fitting and corresponding pipe plug on opposite sides of the jack housing. Remove the appropriate pipe plug and fill with with grease until lubricant seeps from the pipe plug opening. Replace and securely tighten pipe plug.

The following is a list of the lubricant characteristics:

Mobil Temp SHC32 A non-soap hydrocarbon fluid type grease. Operating tempera- ture range is -65 degrees to 350+ degrees Fahrenheit (-54 degrees to 177+ degrees Celsius).

Mobil SHC624 A low temperature synthetic oil for worm gear reducers.

Operating temperature range is -40 degrees to 125+ degrees

Fahrenheit (-40 degrees to 52+ degrees Celsius).

Moly Grease

A grease lubricant containing molybdenum disulfide. Operating

 

temperature range is -85 degrees to 300+ degrees Fahrenheit

 

(-29 degrees to 149+ degrees Celsius).

Periodically inspect lifting screws on jackscrew assemblies to ensure adequate lubrica- tion. Loosen Jackscrew boot clamps to expose the lifting screw assembly. Fully extend jackscrew assembly being careful not to exceed preset mechanical limits. Brush thin coating of Mobil SHC32 grease on exposed lifting screw. Replace boot and attach corre- sponding boot clamps. If lifting screw is rusty, remove existing lubricant with solvent and wire brush rusted area. Rinse with solvent and apply fresh grease.

Peiordically inspect and remove dust or dirt deposits from the motor housings to avoid hindering the heat exchange with the ambient air. Slight dirt accumulation on the air vent screw through splash oil cannot be avoided; however, keep vent screw clean to ensure proper pressure compensation.

Lube points 2, 3, 7 and 8, shown in the Lubrication Chart, require removal of the indicat- ed drain plugs and collecting/measuring the amount of SHC624 drain oil using measur- ing cup. The specified amount of oil must be added to the gear motor/housing (after installing the drain plug) via the fill/vent plug opening using supplied funnel. Addition of the oil requires use of an appropriate filling utensil. Use of a modified level stick will not correctly gauge the appropriate amount of oil in the gear housings.

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Preventive Maintenance

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Contents Meter ESA Table of Contents Meter Earth Station Antenna IntroductionCustomer Service Center Proprietary Data Information and Assistance TechnicalOverview Content How to Use This ManualOverview Getting StartedRecommended Tools Tool Size QuantityGetting Started Returning Equipment Step Installation Procedures Overview Foundation PreparationTensioning Step 1b A-325 Tensioning For bolts over four diametersTripod Ground Mount Assembly Azimuth Beam Assembly Step Support Legs Assembly Step Step Step Panning Frame Assembly Step Step Step Step Step Step Step Elevation Jackscrew Assembly Step Step Azimuth Jackscrew Assembly Step Mount Assembly Joint Assembly Pivot Assembly Step 221923/223180 221738 200088A Installation Procedures Installation Procedures Installation Procedures Installation Procedures Installation Procedures Installation Procedures Installation Procedures Installation Procedures Installation Procedures Installation Procedures Installation Procedures Installation Procedures Installation Procedures Installation Procedures Installation Procedures Installation Procedures Installation Procedures Installation Procedures Installation Procedures Installation Procedures Installation Procedures Installation Procedures Installation Procedures Installation Procedures Overview Acquiring a Satellite OperationStep Polarization at 45 degrees from Optimum Setting Maximizing Odd Transponders Subreflector Adjustment Overview General Cleaning Electrical Parts Preventive MaintenancePreventive Maintenance Antenna Preventive Maintenance Drive System Voltage Current Checks Step Step Preventive Maintenance Jackscrews/Motors Gear Motor/Housing Fill Drain Requirements Lubrication Chart High-Speed Antenna Lubrication Points Medium-Speed Antenna Lubrication Points