Cornelius 2849949020, 2849959200, 2849949200, 2849959020 Installing ICE Bank Control KIT

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NOTE: Only qualified Personnel should install this Kit.

1.Disconnect Unit product inlet lines from product tanks, then open dispensing valves to relieve systems pressures.

2.Disconnect electrical power from the Unit, open hinged top cover, then drain water tank.

CAUTION: Never use an ice pick or other instrument to remove ice from the refrigeration system evaporator coils. Such practice can result in a punctured refrigeration circuit.

3.Allow ice to melt from the evaporator coils. Hot water may be used to speed up melting. All ice must be melted from the evaporator coils.

4.Remove screws securing handle on the Unit, then remove handle.

5.Disconnect large black terminals labeled “A”, “B”, and “C” from the ice bank control module.

6.Remove screws securing the ice bank control module to the agitator motor assembly bracket.

7.Remove screw securing ice bank control module ground wire (connected to the large black terminal labeled “A”) to the agitator motor assembly bracket.

8.Disconnect the large black terminals electrical wires connectors from Unit wiring harness connectors.

9.Disconnect large black terminal labeled “D” from terminal on ice bank control labeled “D”. Retain old ice bank control which is to be returned to IMI Cornelius INC.

10.Disconnect product source product inlet lines from fittings on top of the agitator motor assembly bracket (see Figure 3).

11.Remove hex nuts and white plastic washers securing Unit product inlet lines fittings in the agitator motor assembly bracket.

12.Remove and retain six screws securing the agitator motor assembly bracket to the Unit, then remove agita- tor motor assembly bracket from the Unit.

13.Disconnect product tubes from backs of the dispensing valves, then lift product coils assembly up out of the Unit.

14.Remove old ice bank control probe and ice bank control probe holder from the evaporator coil. Retain old ice bank control probe and probe holder which are to be returned to IMI Cornelius INC..

15.Remove right-side (facing front of Unit) access grille for access to the lower electrical control box.

16.Remove two screws securing the lower electrical control box to the Unit. Loosen, but do not remove, one screw securing the electrical control box cover, then remove the cover.

17.Inside the lower electrical control box, remove wire nut connecting white electrical wire routed down through inside corner of the Unit cabinet to inside of the control box, from a heavy white electrical wire in- side the control box. Pull white electrical up out of inside corner of the Unit cabinet and discard.

18.Strip insulation from end of the heavy white wire inside the electrical control box, then install ELECTRICAL WIRE TERMINAL (item 13) on end of the wire.

19.Connect heavy white wire, with terminal installed on it’s end, to empty terminal on one end of the terminal block where two other white wires are connected.

20.Re–install lower electrical control box in the Unit, then install access grille.

INSTALLING ICE BANK CONTROL KIT

1.Install new Ice Bank Control Bulb Holder (item 6) on evaporator coils as shown in Figure 1.

2.Install O–Ring (item 7) on Ice Bank Control Bulb as shown in Figure 2).

3.Insert end of the Ice Bank Control Bulb in the Ice Bank Control Bulb Holder.

4.Install O–Ring (item 7) on Ice Bank Control Bulb as shown in Figure 2 to secure control bulb in the holder.

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Contents Installation Instructions Preparing Dispenser for KIT InstallationInstalling ICE Bank Control KIT Restoring Unit Operation ICE Bank Control Probe Location Unit TOP View Page Unit Wiring Diagram

2849959020, 2849949020, 2849949200, 2849959200 specifications

Cornelius 2849959200, 2849949200, 2849949020, and 2849959020 represent a series of innovative liquid dispensing solutions designed to meet the diverse needs of various industries, including beverage, healthcare, and foodservice. These models are distinguished by their advanced features, cutting-edge technologies, and user-centered design characteristics that enhance efficiency, reliability, and usability.

One of the main features of the Cornelius dispensing systems is their modular design, which allows for easy customization and adaptation to different requirements. This flexibility means that operations can tailor the dispensing unit to accommodate various beverages, products, or applications. The systems can be configured with multiple output options, enabling simultaneous dispensing of diverse liquids without compromising accuracy or speed.

The technological advancements embedded in the Cornelius models include integrated electronic control systems that automate the dispensing process. These systems consist of user-friendly interfaces, allowing operators to program specific dispensing volumes and adjust settings with ease. Enhanced accuracy is achieved through precise flow control mechanisms, ensuring that every portion dispensed is consistent and reliable.

Another notable characteristic is the high-quality construction of the Cornelius models, which utilizes durable materials to withstand the rigors of commercial and industrial use. Components are designed for easy cleaning and maintenance, reducing downtime and improving operational efficiency. The systems also prioritize hygiene with features that minimize contamination risks, making them suitable for environments where sanitation is paramount.

In terms of connectivity, the Cornelius systems can be equipped with smart technology capabilities, allowing for remote monitoring and diagnostics. This feature enables operators to track performance metrics, perform troubleshooting, and make informed decisions to optimize operations.

Compatibility with various types of beverage containers and adaptability to different locations further enhance the appeal of the Cornelius models. Whether in a bustling restaurant or a high-capacity production facility, these dispensers are engineered to meet the demands of a wide range of users.

Overall, the Cornelius series exemplifies the intersection of innovative technology and practical design, offering solutions that cater not only to operational efficiency but also to the evolving needs of modern industries. As such, they represent a significant advancement in liquid dispensing technology, promising enhanced performance for years to come.