Wayne WIP150 Operation, Wiring, Controlling Pump Discharge, Pump Plumbing, Water Chemistry

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Operating Instructions and Parts Manual

 

 

 

 

RECOMMENDED ADHESIVES*

WIRING

 

Operation

 

 

 

PVC - PVC Joint

PVC - ABS Joint

 

 

 

Prime pump before attempting to

Uni-Weld

Uni-Weld

All wiring must be performed

operate. To prime pumps located above

water level, remove strainer cover, fill

Pool-Tite 2000

Pool-Tite 2000

by a qualified electrician. The

strainer body with water then replace

 

Suregard Weld

pump must be installed in

Suregard Flex 20

compliance with all local codes and the

cover. If pump and all piping is located

All No. 5

below water level, the pump will self

 

National Electrical Code.

IPS Weld-On 705

IPS Weld-On 794

When motor installation is within 5

prime.

After pump has been primed, energize

ft. (1.5 m) of the pool’s interior walls,

 

 

* These recommendations are examples

a solid copper bonding conductor

motor and open all suction and

(minimum size No. 8 AWG/8.4 mm2)

discharge line valves. If no flow is

only and are not intended to restrict

should be connected from the

observed in five minutes, stop the

brands

 

 

accessible wire connector on the motor.

motor and reprime. If the pump fails

Installation (Continued)

• to all metal parts of the swimming

to operate, check for air leaks. Refer to

troubleshooting section.

 

pool

 

 

 

After about 10 minutes of operation,

Consider climatic conditions when

to all electrical equipment

check the return fittings for air bubbles.

to metal conduit

applying adhesives. Atmospheric

A continuous flow of air indicates leaks

conditions with high humidity will

to metal piping within 5 ft. (1.5 m)

in the suction line. Locate and correct

make the adhesive action of certain

 

of the pool’s interior walls

any leaks immediately.

glues less effective. Follow the

IMPORTANT: Use copper conductors

CONTROLLING PUMP DISCHARGE

manufacturer's instructions.

THREADED CONNECTIONS

only.

 

Keep the gate valve in the suction line

Refer to information on motor

fully open during operation. To control

Use only Teflon® tape or equivalent on

nameplate for electrical service data.

the discharge, use a valve in the return

threaded plumbing connections. Other

Install motors with a fused disconnect

line.

pipe compounds may damage threads.

switch or dedicated circuit breaker. Be

Do not

Do not use silicone or petroleum based

sure wire size is sufficient for pump

retighten

compounds. Do not overtighten. Hand

HP and distance from power source.

strainer Ring-lok during operation.

tightening plus 1/2 turn is sufficient.

Install a ground fault circuit interrupter

Do not

 

 

PUMP PLUMBING

 

for maximum safety.

 

operate

 

 

 

 

Suction pipe should be as large or

 

 

 

pump with closed suction or discharge

larger than discharge pipe. Avoid using

Disconnect, tag, and lock

valve.

a suction pipe smaller than pump

WATER CHEMISTRY

connection.

 

out power source before

 

Proper and consistent use of chemicals

1. Keep the piping as straight and

attempting to install, service,

is necessary to manage a water system.

relocate, or perform any maintenance.

short as possible, and of suitable

Chlorine is the most commonly used

1.

Switch OFF power.

size.

 

chemical to provide clean, sanitary

2. Do not connect an elbow directly

2. Remove cover from back of motor.

water. Daily administration of dry or

into the pump inlet. A length of

3. The motor is factory wired for 230

liquid chlorine (calcium or sodium

straight pipe will allow proper entry

 

volts.

 

hypochlorite) is essential.

of the water to the pump.

4. Move Voltage Change Switch to 115

IMPORTANT: Maintain the correct

3. Slope horizontal runs upward to the

level of acidity or alkalinity of the

 

volts.

 

pump to prevent trapping air.

5. Reinstall cover to back of motor.

pool water. Readings above pH 7.0 are

4. Use independent piping supports to

alkaline. A pH 7.0 is neutral. Readings

 

 

 

 

 

 

below pH 7.0 are acidic. A desirable

alleviate strain on the pump.

 

 

Connections

 

 

range is 7.2 to 7.4.

5. Keep as much of the suction line as

 

 

 

 

 

 

 

possible below the water level to

 

 

 

 

reduce priming time.

 

 

Line

 

6. Install valves and unions in the

 

 

 

 

 

 

 

pump suction and return lines

Voltage

 

 

to facilitate servicing. Valves will

Line

 

throttle the pump discharge.

Change

 

Valves are also essential for pump

Switch

 

 

maintenance if the system is

 

 

 

 

installed below deck level.

 

 

 

 

7. Use a check valve in the suction pipe

 

 

 

 

for inground pumps at or below

 

 

 

 

the water level if the suction lift is

 

 

 

 

more than 5 feet or the dry suction

 

 

 

 

is more than 10 feet long. Keep the

115

230

 

valve in the suction line fully open

 

Volts

 

 

during operation.

Figure 1 - Voltage Change Switch

 

 

 

 

www.waynepumps.com

 

 

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Contents Description General Safety InformationInstallation Controlling Pump Discharge WiringOperation Pump PlumbingHair and Lint Strainer MaintenanceTroubleshooting Chart WinterizingFor Replacement Parts or technical assistance, call Attach Your Receipt Here

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