Multiquip manual GAW-135H Installation

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Outdoor Installation

Install the generator/welder in a area that is free of debris, bystanders, and overhead obstructions. Make sure the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so that the exhaust will not be discharged in the direction of nearby homes.

The installation site must be relatively free from moisture and dust. All electrical equipment should be protected from excessive moisture. Failure to do will result in deterioration of the insulation and will result in short circuits and grounding.

Foreign materials such as dust, sand, lint and abrasive materials have a tendency to cause excessive wear to engine and alternator parts.

CAUTION

Pay close attention to ventilation when operating the generator inside tunnels and caves. The engine exhaust contains noxious elements.

Mounting

The generator should always be mounted on a flat level surface to isolate vibration of the generator when it is running. DO NOT place the generator on slopes, the possibility exists that the generator could slide.

CAUTION

An electric shock is apt to happen when vibrators are used. Pay close attention to handling when operating vibrators and always use rubber boots and gloves to insulate the body from a short circuit.

GAW-135H — INSTALLATION

Indoor Installation

Exhaust gases from gasoline engines are extremely poisonous. Whenever an engine is installed indoors the exhaust fumes must be vented to the outside. The engine should be installed at least two feet from any outside wall. Using an exhaust pipe which is too long or too small can cause excessive back pressure which will cause the engine to heat excessively and possibly burn the valves.

Eliminate the danger of deadly carbon monoxide gas. Remember that exhaust fumes from any gasoline engine are very poisonous if discharged in a closed room, but harmless if allowed to mix with the outside air.If the generator is installed indoors, you must make provisions for venting the engine exhaust to the outside of the building.

Generator Grounding

To guard against electrical shock and possible damage to the equipment, it is important to provide a good EARTH ground. Always use the ground terminal on the generator to ground the generator.

Article 250 (Grounding) of the National Electrical Code (NEC) provides guide lines for proper grounding and specifies that the cable ground shall be connected to the grounding system of the building as close to the point of cable entry as practical.

NEC articles 250-64(b) and 250-66 set the following grounding requirements:

1.Use one of the following wire types to connect the generator to earth ground.

a.Copper - 10 AWG (5.3 mm2) or larger.

b.Aluminum - 8 AWG (8.4 mm2) or larger.

2.When grounding the generator (Figure 3) connect the ground cable between the lock washer and the nut on the generator and tighten the nut fully. Connect the other end of the ground cable to earth ground.

3.NEC article 250-52(c) specifies that the earth ground rod should be buried a minimum of 8 ft. into the ground.

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 21

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Contents Model GAW-135H Page Heres HOW to GET Help Table of Contents When ordering parts Please supply the following information Parts Ordering ProceduresDimensions GAW-135H DimensionsGAW-135H Specifications Foryour Safety and the Safety of Others GAW-135H Safety Message Alert SymbolsGAW-135H Safety Message Alert Symbols GAW-135H Rules for Safe Operation GAW-135H Rules for Safe Operation Welding SafetyEmergencies Page Machine Safety Decals GAW-135H Operation and Safety DecalsGAW-135H Operation and Safety Decals GAW-135H General Information GAW-135H Load Application Single Phase LoadGenerator Controls and Components GAW-135H Controls and IndicatorsFuel Gauge Read this gauge to determine when fuel is low Generator/Welder Refueling GAW-135H -WELDER/GENERATOR RefuelingGAW-135H Installation GAW-135H Installation Before Starting GAW-135H PRE-INSPECTION EngineGAW-135H Initial START-UP Engine GAW-135H Initial START-UP/GENERATOR Operation GAW-135H Initial START-UP/GENERATOR Operation Place the engineON/OFFswitchFigure 24 in the OFF positionGAW-135H Welder Operation Connecting the Welding CablesDuty Cycle GAW-135H Welder OperationGAW-135H Maintenance Generator Storage GAW-135H Preparation for Long -TERM StorageGAW-135H -WIRING Diagram GAW-135H -TROUBLESHOOTING Engine White GAW-135H -TROUBLESHOOTING EngineGenerator Troubleshooting GAW-135H -TROUBLESHOOTING GeneratorGAW-135H -TROUBLESHOOTING Generator Items Found In the Remarks Column GAW-135H Explanation of Code in Remarks ColumnTo 3 Units GAW-135H Suggested Spare PartsGAW-135H- Nameplate and Decals Part Name QTY Remarks GAW-135H- Nameplate and DecalsGAW-135H- Generator Assy Part Name QTY GAW-135H- Control BOX Control BOX FIN Side GAW-135H- Pipe Frame and Fueltank Assy Part Name GAW-135H- Muffler Assy Muffler GX-200VEN2 Cylinder Head Assy GUIDE, EX. Valve O.S GX-200VEN2 -CYLINDER Head AssyGX-200VEN2 Cylinder Barrel Assy OIL Level Switch Assy GX-200VEN2 Crankcase Cover Assy PACKING, OIL Filler CAP GX-200VEN2 Crankshaft Assy GX-200VEN2 Crankshaft Assy GX-200VEN2 Piston Assy PISTON, STD GX-200VEN2 Camshaft Assy ARM, Valve Rocker GX-200VEN2 Recoil Starter Assy Case COMP. *NH1 * Black GX-200VEN2 FAN Cover Assy Shroud COMP., Lower GX-200VEN2 Carburetor Assy GX-200VEN2 Carburetor Assy GX-200VEN2 AIR Cleaner Assy Element GX-200VEN2 Muffler Assy Muffler Comp GX-200VEN2 Fuel Cock Assy Packing SET, Cock GX-200VEN2 Flywheel Assy FAN, Cooling GX-200VEN2 Ignition Coil Assy Coil ASSY., Charge GX-200VEN2 Control Assy ARM COMP, Governor GX-200VEN2 Rectifer Assy SPRING, Choker Return GX-200VEN2 Label Assy Assy Effective October 1, 2002 Terms and Conditions of Sale Parts Page Your Local Dealer is

GAW-135H specifications

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