Multiquip operation manual GA-6RZ2-TROUBLESHOOTING Engine

Page 20

GA-6RZ2—TROUBLESHOOTING (ENGINE)

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the

diagnosis based on the Engine Troubleshooting (Table 4) information shown below and on the proceeding page. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant.

TABLE 4. ENGINE TROUBLESHOOTING

SYMPTOM

POSSIBLE PROBLEM

SOLUTION

 

 

 

 

Inspect carburetor to see if fuel

Check fuel line

 

is reaching it?

 

 

 

 

 

No Fuel?

Add Fuel

 

 

 

 

Water in fuel tank?

Flush or replace fuel tank.

 

 

 

 

Fuel filter clogged?

Replace fuel filter

 

 

 

 

Stuck carburetor?

Check float mechanism.

Poor starting

 

 

Spark plug is red?

Spark plug is fouled. Check tranistor ignition unit.

 

 

 

 

Spark plug is blue-white?

Insufficient compression, injected air leaking. Carburetor jets are

 

clogged (overflow).

 

 

 

 

 

 

No spark present at tip of spark

Tranistor ignition unit broken, high voltage cord cracked or broken.

 

plug?

Start/Stop switch broken. Replace spark plug if fouled.

 

 

 

 

No oil?

Add oil as required.

 

 

 

 

Oil pressure alarm lamp blinks

Check Automatic shutdown circuit "oil sensor".

 

upon starting?

 

 

 

 

 

 

Engine will not turn over?

Replace cylinder and piston and if necessary axel joint.

 

 

 

 

Cylinder head connecting bolts

Tighten cylinder head connecting bolts.

 

loose?

 

 

 

 

 

Insufficient power output "no

Cylinder head gasket damaged?

Replace cylinder head gasket.

compression"

 

 

Malfunction of valve seat?

Re-seat valves.

 

 

 

 

 

Spark plug is loose?

Replace spark plug.

 

 

 

 

Worn piston rings?

Replace piston rings.

 

 

 

 

Malfunction in air-cleaner system,

Clean or replace air filter.

 

air filter clogged?

 

 

 

 

 

 

Air leaking in from interface

Tighten bolts between carburetor and cylinder head. Replace

Insufficient power output

between carburetor and cylinder

cylinder head gasket.

"compression"

head?

 

 

 

 

 

 

Clean or replace fuel filter.

 

Malfunction in fuel system?

Clean or replace carburetor.

 

 

Check carburetor float.

 

 

 

PAGE 20 — GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05)

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Contents Multiquip Page Heres HOW to GET Help Table of Contents Parts Ordering Procedures UPS Ground Service at no charge for freightEmergencies Maintenance SafetyRules for Safe Operation Operation and Safety Decals Machine Safety DecalsEffects of Altitude and Heat Robin EH-34DSGA-6RZ2- General Information GeneratorControl Box EngineGA-6RZ2 Controls and Indicators Controls and IndicatorsOutdoor Installation Indoor InstallationGA-6RZ2- PRE-SETUP General Inspection Prior to OperationCircuit Breaker GroundLubrication Oil FuelGA-6RZ2- Instrumentation Single Phase Load Watts = Voltage x AmperageBefore Starting Warm upOperation Starting Stopping the EngineAir Cleaner Service DailyCleaning the Fuel Strainer General InspectionGA-6RZ2- Preparation for Long -TERM Storage Generator StorageGA-6RZ2-WIRING Diagram Generator EngineGA-6RZ2-TROUBLESHOOTING Engine GA-6RZ2-TROUBLESHOOTING Engine GA-6RZ2-TROUBLESHOOTING Generator Voltage Output GA-6RZ2- Explanation of Code in Remarks Column Items Found In the Items Number ColumnGA-6RZ2- Suggested Spare Parts To 5 Units To 10 UnitsGA-6RZ2- Generator Assy Includes Items W SET BOLT, RotorSET WASHER, Bearing Spring WasherGA-6RZ2- Control BOX Assy Control BOX Rubber CushionCollar Machine ScrewGA-6RZ2- Pipe Frame Assy Battery Battery BandBattery Bolt Pipe FrameGA-6RZ2 Name Plate and Decals Decal Ground Decal Fuel CockDecal MQ GA-6RZ2 Decal CautionRobin EH-34 Engine Crankcase Assy Dowel PIN StudPlug GasketRobin EH-34 Engine Crankshaft & Piston Assy Connecting ROD Bolt Crankshaft CPNUT WasherRobin EH-34 Engine Intake Exhaust Assy Adjusting Screw TappetValve Spring COLLET, ValveRobin EH-34 Engine Governor Assy Governor Lever CP Governor ShaftGovernor ROD CP ROD SpringRobin EH-34 Engine Cooling & Recoil Starter Assy Robin EH-34 Engine Cooling & Recoilstarter Assy Robin EH-34 Engine Carburetor Assy Adjust Screw Hose ClampBanjo Throttle ValveRobin EH-34 Engine Coil ASSY. and Spark Plug Wire 3 CP Flywheel CPIgnition Coil CP Charge Coil CPStarter ASSY. & Magnetic Switch Robin EH-34 Engine Starter ASSY. & Magnetic Switch Robin EH-34 Engine OIL Level Sensor & Solenoid Assy SPRING, Solenoid Wire 18 CP Includes Items WRobin EH-34 Engine OIL Level Sensor & Solenoid Assy Terms and Conditions of Sale Parts Page FAX 800/672-7877