Generac Power Systems 005259-0 owner manual 11-4

Page 23

Standby Generator Sets

Service Schedule

Maintenance

Level 1

 

Level 2

 

Level 3

 

Level 4

 

Level5

 

Tasks

Recom-

Task

Required

Task

Required

Task

 

Task

Required

Task

 

mended

Comp.

to be done

Comp.

to be done

Comp.

Required

Comp.

to be done

Comp.

 

to be done

(Date-

3 months/

(Date-

Semi-

(Date-

to be done

(Date-

Bi-

(Date-

 

monthly/

Initials)

Break-in

Initials)

annually/

Initials)

Annually/

Initials)

annually/

Initials)

 

10 hrs.

 

30 hrs.

 

50 hrs.

 

100 hrs.

 

250 hrs.

 

18.Start and exercise the unit at full rated load (use a load bank if the site load is not enough) for at least 2 hours looking for leaks, loose connections or components, and abnormal operating conditions. Correct as necessary.

19.Perform an engine oil analysis (send a

sample to a lab for results). Change the engine oil and filters if the analysis results indicate this is required.

20.Change the engine oil.

21.Replace the engine oil filter(s).

22.Replace engine spark plugs.

Clean and re-gap or replace as necessary.

23. Replace the engine air filter(s).

24.Perform a 5 minute no-load operational run

of the unit looking for any post service problems.

25.Return the unit to standby setup for operation when required.

09/05 A .Rev SrvSchd001

11-4

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Contents 35kW Model Standby Generator Sets Table of Contents  Warning   Electrical Hazards  Introduction ‹ Operation and Maintenance‹ HOW to Obtain Service Authorized Service Dealer Location‹ Data Label Identification RecordCoolant Recommendations Equipment DescriptionEngine OIL Recommendations Engine Protective Devices ‹ LP Fuel System Fuel System‹ Fuel Requirements ‹ Natural GAS Fuel SystemSpecifications ‹ Cold Weather KIT ‹ Reconfiguring the Fuel SystemGenerator AC Lead Connections Alternator Power Winding Connections‹ FOUR-LEAD, SINGLE-PHASE Stator ‹ 3-PHASE AlternatorsInitial Inspection for QT Genset Startup InstallationPreparation Before START-UP ‹ START-UP Inspection START-UP Checklist‹ Preparation for START-UP ‹ Retransfer and Shutdown Operating Unit with Manual Transfer SwitchGenerator Control Operation ‹ Engine START-UP and TransferChecking Fluid Levels Cooling SystemMaintenance Owner Operator can Perform ‹ Spark Plugs ‹ Changing the Engine AIR Cleaner ‹ Coolant Change‹ Changing Engine OIL ‹ Battery Maintenance Miscellaneous Maintenance‹ Cleaning the Generator ‹ BatteryKW 150 KW Standby GAS Engine Driven Generator Sets Service ScheduleMaintenance Level 11-3 11-4 Problem Cause Correction Troubleshooting GuideStandby Generator Sets Standby Generator Sets Standby Generator Sets Page PAN CB Conn BOX Page UL Circuit Breaker QJ-2P Page Instr Hypot Test not Shown Page Components Included in 0F9696E Page Weldment Frame 2.4L C2 Page Battery Tray C1 CPL Page Engine 2.4L G1 Page Weldment Radiator Support 2.4L Page Gasket Bosch 32 Page Flange Fuel Inlet Page Rear Wrap C2 CPL Page Bracket Muffler Page Page Page Page Page Page Page Page Page Page Page C2 Units Standby Generator Sets Warranty