Generac Power Systems 005261-0 owner manual 11-3

Page 22

Standby Generator Sets

Service Schedule

Maintenance

Level 1

 

Level 2

 

Level 3

 

Level 4

 

Level5

 

Tasks

Recom-

Task

Required

Task

Required

Task

 

Task

Required

Task

 

mended

Comp.

to be done

Comp.

to be done

Comp.

Required

Comp.

to be done

Comp.

 

to be done

(Date-

3 months/

(Date-

Semi-

(Date-

to be done

(Date-

Bi-

(Date-

 

monthly/

Initials)

Break-in

Initials)

annually/

Initials)

Annually/

Initials)

annually/

Initials)

 

10 hrs.

 

30 hrs.

 

50 hrs.

 

100 hrs.

 

250 hrs.

 

10.Check the engine accessory drive belts and fan coupling device if equipped for

correct tension, wear, weather cracking, and damage. Replace as necessary.

11.Check the engine valve clearance. Adjust as necessary.

12.Visually inspect the unit looking for leaks, wear or damage, loose connections or components, and corrosion. Correct as necessary.

13.Test the engine and transfer switch safety devices. Correct and/or adjust as necessary.

14.Initiate an automatic start and transfer of the unit to site load and exercise

it for at least 1 hour looking for leaks, loose connections or components, and abnormal operating conditions. Correct as necessary.

15.Replace the engine accessory drive belts.

16.Check gearbox

oil level (if equipped).

17.Change gearbox oil (if equipped).

11-3

09/05 A .Rev SrvSchd001

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Contents Model Standby Generator Sets Table of Contents  Warning   Electrical Hazards  Authorized Service Dealer Location ‹ Operation and Maintenance‹ HOW to Obtain Service IntroductionIdentification Record ‹ Data LabelEngine OIL Recommendations Equipment DescriptionCoolant Recommendations Engine Protective Devices ‹ Natural GAS Fuel System Fuel System‹ Fuel Requirements ‹ LP Fuel SystemSpecifications ‹ Reconfiguring the Fuel System ‹ Cold Weather KIT‹ 3-PHASE Alternators Alternator Power Winding Connections‹ FOUR-LEAD, SINGLE-PHASE Stator Generator AC Lead ConnectionsPreparation Before START-UP InstallationInitial Inspection for QT Genset Startup ‹ Preparation for START-UP START-UP Checklist‹ START-UP Inspection ‹ Engine START-UP and Transfer Operating Unit with Manual Transfer SwitchGenerator Control Operation ‹ Retransfer and ShutdownCooling System Checking Fluid LevelsMaintenance Owner Operator can Perform ‹ Changing Engine OIL ‹ Changing the Engine AIR Cleaner ‹ Coolant Change‹ Spark Plugs ‹ Battery Miscellaneous Maintenance‹ Cleaning the Generator ‹ Battery MaintenanceService Schedule KW 150 KW Standby GAS Engine Driven Generator SetsMaintenance Level 11-3 11-4 Troubleshooting Guide Problem Cause CorrectionStandby Generator Sets Standby Generator Sets Standby Generator Sets Page PAN CB Conn BOX Page UL Circuit Breaker QJ-2P Page Instr Hypot Test not Shown Page Components Included in 0F9696E Page Weldment Frame 2.4L C2 Page Battery Tray C1 CPL Page Engine 2.4L G1 Page Weldment Radiator Support 2.4L Page Gasket Bosch 32 Page Flange Fuel Inlet Page Rear Wrap C2 CPL Page Bracket Muffler Page Page Page Page Page Page Page Page Page Page Page C2 Units Standby Generator Sets Warranty