Braun 33657 Secure Lift, Position and secure lift, Shipping Block Removal, Instruction, Member

Braun Corporation FMVSS No. 403 Quick Reference Installation Sheet 33675 Rev. A

2 Secure Lift

Figure G

VEHICLE

Attach Mounting Brackets to Vehicle Frame

Mounting bolts must be routed horizontally through the verti- cal face of the “L” brackets and framing members as shown in Figures D, E and F.

Eight 3/8-16 x 1-1/2" hex bolts are supplied for bolting the all- thread mounting brackets to the frame (two per bracket). Oval slotted mounting holes are pro- vided in the mounting brackets to allow adjustment. Carefully drill 25/64" (.390") diameter mounting holes at the center of the oval mounting slots.

	“Channel” Framing Member
Hex	Figure D
Nut

Lock

Washer

Flat

Washer

All-Thread

Bracket3/8-16 x 1-1/2"

Hex Bolt

“Box” Framing Member

VEHICLEMEMBER

CHASSIS

Align mounting clamps with all-thread studs.

VEHICLEMEMBER CHASSIS

			MEMBER
		CHASSIS
			Lift
			Housing
All-Thread		Lift
Stud
	Jam Nuts	Clamp
		Figure I
Flat	Lift Clamp
			Lift
Washer
	Jam Nuts	Jam Nuts	Housing
		Flat Washer
	Figure H	Lift Clamp
		Flat Washer

Channel Frame Applications: Secure mounting bolts as speci- fied in Figure D.

Figure E

All-Thread

Hex

Flat Nut

Washer

Position and secure lift.

Jam Nuts

Box Frame Spacers: Position tubing spacers as shown at right to prevent collapsing the box frame. Carefully drill a 25/64" (.390") diameter mount- ing hole through one side of the box frame. Drill a 5/8" (.625") diameter hole through the opposite side of box frame to allow installation of spacer. Cut spacer tubing to length (equal to thickness of box frame).

Bracket	BO
	VEXHICLE
	FRAME

3/8-16 x 1-1/2"

Hex Bolt

Flat Washer

Lock

Washer

Spacer

5/8"

Diameter

25/64" Hole

Diameter

Hole

Thread two 3/4" hex jam nuts fully onto each mounting bracket all-thread stud. Place one large diameter flat washer onto each all-thread stud (use tape to hold in place). See Figures G and H.

Carefully position lift under vehicle (aligned with mounting brackets). Position (slide) the four lift mounting clamps along the sides of the lift hous- ing until aligned with mounting bracket all-thread studs. See Figure G.

Note: The two outboard mounting brackets should be positioned a maximum of 16” from the end of the cassette. See Figure J.

Carefully raise lift into position as high as possible (height adjustment outlined below). Place one large diameter flat washer onto each mounting bracket all- thread stud. Thread two 3/4" hex jam nuts fully onto each all-thread stud (up against lift mounting clamp).

Shift lift and mounting brackets left-to-right as needed (lift must be centered in door opening).

Tighten the 3/8" bolts securing mounting brackets to the frame. Torque Specifications: 25 to 30 foot pounds.

Dimensions A, B, C and D must be equal

B (within 1/16").

Note: A longer 3/8-16 bolt will be required for box frame appli- cations. Secure mounting bolts as specified in Figures E and F.

All fasteners must meet FM- VSS 571.403 Section 6.3.

Shipping Block Removal: Wood blocks are placed in the lift housing to prevent lift dam- age during shipment. Remove shipping blocks from platform and carriage before running (activating) lift. Refer to

Shipping Block Removal

Instruction 28942.

3/8-16	All-Thread	Box	Flat	Hex
Hex Bolt	Bracket	Framing	Washer	Nut
		Member
Flat Washer			Spacer	Lock
				Washer

“Box” Framing Member	Assembled	Spacer Tubing
		Length: Equal
Figure F		to thickness of
		box frame.

Height Adjustment

The lift housing must be aligned with vehicle chas- sis. Adjust the 3/4" hex jam nuts on the all-thread mount- ing studs at all 4 corners of the lift until dimensions A, B, C and D are equal (within 1/16"). See Figure J.

In-Out Positioning

Position the lift to achieve a 2” overlap between the deployed inboard barrier and the vehicle floor.

Tighten upper set of 3/4" hex jam nuts (with flat washer) down to the lift mounting clamps. Tighten jam nuts. Torque Specifications: 100 to 120 foot pounds.

VEHICLEMEMBER

CHASSIS

A

D

C

VEHICLEMEMBER

CHASSIS

”	Figure J
16
Maximum