Bolens 416 manual Assembling Your Lawn Mower

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SECTION 3: ASSEMBLING YOUR LAWN MOWER

Unpacking

Remove staples, break glue on top flaps, or cut tape at carton end and peel along top flap to open carton.

Remove loose parts if included with unit (i.e., owner’s manual, etc.).

Cut along corners and lay carton down flat.

Remove packing material.

Roll or slide unit out of carton. Check carton thoroughly for loose parts.

Assembling Handle

NOTE: Reference to right or left side of the mower is observed from the operating position.

Remove any packing material which may be between the upper and lower handles for shipping purposes.

Pull up and back on the upper handle to raise the handle into the operating position. Make certain the lower handle is seated securely into the handle mounting brackets.

Tools Required

1.

Pair of Pliers

 

2.

Funnel

Tighten

 

 

Disconnect Spark Plug Wire

 

hand knob

 

 

 

 

 

 

 

Spark Plug

Wire

Spark Plug

Figure 1

Before setting up your lawn mower, disconnect spark plug wire from the spark plug, and ground it against the engine. See Figure 1 .

In the case of lawn mowers where engine is equipped with a rubber boot, attach rubber boot to a bolt on the engine to ground. See Figure 1.

Hardware Pack

Please identify each piece of the hardware pack as shown in Figure 2 here.

Wing

Carriage

Nut (2)

Bolt (2)

Figure 2

Tighten

hand knob

Figure 3

Tighten the hand knobs securing upper handle to lower handle (carriage bolts must be seated properly into the handle). See Figure 3.

For shipping purposes, the hairpin clip is placed in the outer hole of the weld pin on the lower handle. Remove the hairpin clip from the outer hole of the weld pin. See Figure 4.

Using a pair of pliers, insert the hairpin clip into the inner hole on the weld pin. Repeat on other side. See Figure 4 .

Carriage Bolt

Wing Nut

Weld Pin

Figure 4

Insert the carriage bolt, included in the hardware pack, in the upper hole on the handle mounting

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Contents Operator’s Manual Table of Contents General Operation Important Safe Operation PracticesSlope Operation ServiceChildren Your Responsibility CUT Along Dotted Line Slope GaugeAssembling Your Lawn Mower Assembling Grass Catcher Attaching Grass Catcher To MowerConverting To Mulcher Before Starting Know Your Lawn MowerOperating Your Lawn Mower Gas and Oil Fill-UpHandle Height Using Rotary MowerUsing as Mulcher To Stop Engine & BladeMaintaining the Blade Maintaining Your Lawn MowerCutting Height CarburetorEngine Replacing Rear FlapDeck Care LubricationOFF-SEASON Storage Trouble Possible Causes Corrective Actions Trouble Shooting GuideParts List for Model Description ModelYour Notes MANUFACTURER’S Limited Warranty for