Exmark 977, 820 manual Check Spark Plugs, Change Fuel Filter, Change Hydraulic System Filter

Page 28

Maintenance

9.Insert the assembled nut and axle into the wheel on the side of the wheel with the new seal and bearing.

10.With the open end of the wheel facing up, fill the area inside the wheel around the axle full of NGLI grade #1 multi-purpose grease.

11.Insert the second bearing and new seal into the wheel.

12.Apply a thread locking adhesive to the 2nd spacer nut and thread onto the axle with the wrench flats facing outward.

13.Torque the nut to 75-80 in-lb (8-9 N-m), loosen, then re-torque to 20-25 in-lb (2-3 N-m). Make sure axle does not extend beyond either nut.

14.Reinstall the seal guards over the wheel hub and insert wheel into caster fork. Reinstall caster bolt and tighten nut fully.

Important: To prevent seal and bearing damage, check the bearing adjustment often. Spin the caster tire. The tire should not spin freely (more than 1 or 2 revolutions) or have any side play. If the wheel spins freely, adjust torque on spacer nut until there is a slight amount of drag. Reapply thread locking adhesive.

Check Spark Plugs

Service Interval: Every 160 hours

Remove spark plugs, check condition and reset gaps, or replace with new plugs. See Engine Owner’s Manual.

Change Fuel Filter

Service Interval: As required

A fuel filter is installed between the fuel tanks and the engine. Replace when necessary.

Replacement Filters

Kawasaki

Kawasaki P/N

 

49019–7001

 

 

Change Hydraulic System Filter

Service Interval: After the first 250 hours

Every 500 hours/Yearly (whichever comes first) thereafter

(Every 250 hours/Yearly if using Mobil 1 15W50)

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Locate the two filters under the transmissions. Remove filter guards.

3.Carefully clean area around filters. It is important that no dirt or contamination enter hydraulic system.

4.Unscrew filters to remove and allow oil to drain from drive system.

Important: Before reinstalling new filter, apply a thin coat of Exmark Premium Hydro oil on the surface of the rubber seal.

Turn the filters clockwise until rubber seal contacts the filter adapter then tighten the filter an additional 1/2 to 3/4 turn.

5.Remove the vent plug on each transmission and fill through expansion reservoir, when oil comes out of vent reinstall plug. Torque plugs to 180 in-lbs (20 N-m).

 

 

Figure 13

 

 

Left Side Shown

1.

Left rear tire

3. Vent plug

2.

Oil filter

 

 

 

 

28

Page 27 Page 29
Image 28
Page 27 Page 29
Contents Phazer California Introduction Contents Safety Safety Alert SymbolSafe Operating Practices TrainingSafety Operation Slope OperationMaintenance and Storage Safety Safety and Instructional Decals PTO 116-1400 Model Numbers SpecificationsSystems Dimensions Product Overview Torque RequirementsOperation ControlsPTO Engagement Switch Low Voltage IndicatorPre-Start Fuel Shut-Off ValveOperating Instructions Driving the Machine Driving ForwardTransporting Adjusting the Cutting HeightTransporting a Unit Loading a Unit Maintenance Recommended Maintenance SchedulesRecommended Jump Starting Procedure Check Battery ChargeCheck Engine Oil Level Check Mower Blades Check Safety Interlock System Check for Loose HardwareService Air Cleaner Change Engine OilCheck Hydraulic Oil Level Check Tire PressuresLubricate Grease Fittings Lubricate Caster Wheel HubsChange Fuel Filter Check Spark PlugsChange Hydraulic System Filter Fuel Tank Mounting Hardware Specifications Thread Locking AdhesivesMobil HTS Grease Or Food-Grade Anti-seize Dielectric GreaseElectric Clutch Adjustment Motion Control Linkage AdjustmentDeck Leveling Pump Drive Belt TensionAdjust Throttle Lever Tension Clean Engine Air Cooling SystemRemove Engine Shrouds and Clean Cooling Fins Clean Grass Build-Up Under DeckWaste Disposal Battery DisposalMotor Oil Disposal Troubleshooting Problem Possible Cause Corrective ActionTroubleshooting Schematics Electrical DiagramElectrical Logic Schematic Exmark Commercial Turf Equipment Page This page may be copied for personal use See EXMARK’S Complete Line of Accessories and Options

977, 820 specifications

The Exmark 820,977 is a powerful and versatile commercial-grade mower that stands out in the landscaping and turf management industry. Renowned for its durability and efficiency, this model is designed to meet the demands of professionals and serious enthusiasts alike.

One of the main features of the Exmark 820,977 is its efficient engine. Powered by a robust V-Twin engine, this mower delivers impressive horsepower, enabling it to cut through thick grass and tough terrain with ease. The engine is designed for optimal fuel efficiency, reducing operational costs while maximizing performance.

The Exmark 820,977 utilizes a patented UltraCut deck technology that ensures a clean and precise cut. This innovative mowing deck design contributes to an exceptional quality of cut at various mowing heights. The fully welded construction enhances durability, allowing for prolonged use in demanding conditions.

Another significant characteristic of the Exmark 820,977 is its ergonomic design. The control system is user-friendly, providing operators with intuitive controls that minimize fatigue during extended use. The adjustable operator seat contributes to comfort, allowing for optimal positioning regardless of the user's stature.

For enhanced maneuverability, the Exmark 820,977 features a low center of gravity and responsive handling, making it easier to navigate around obstacles and tight spaces. The mower's compact design also facilitates storage and transport without taking up too much space.

Technology plays a crucial role in the Exmark 820,977's performance. The model incorporates a range of advanced features, such as an advanced ignition system, which ensures reliable starts and smooth operation. Additionally, the mower includes a maintenance display that alerts users when service is needed, promoting proactive care and reducing downtime.

The Exmark 820,977 is also designed with adaptability in mind. Optional attachments and accessories allow users to customize their mower for a variety of tasks, from mulching and bagging to aerating and dethatching. This versatility makes it an ideal choice for commercial landscapers who require equipment that can handle different jobs effectively.

In conclusion, the Exmark 820,977 epitomizes a blend of powerful performance, advanced technology, and user-friendly features. Its durability and adaptability make it a top choice for professionals seeking a reliable mower capable of delivering superior results in challenging environments.
Top Page Image Contents