Exmark 4500-358 manual Recommended Maintenance Schedules

Page 24

Maintenance

Maintenance

Note: Determine the left and right sides of the machine from the normal operating position.

WARNING

While maintenance or adjustments are being made, someone could start the engine. Accidental starting of the engine could seriously injure you or other bystanders.

Remove the key from the ignition switch, engage parking brake, and pull the wire(s) off the spark plug(s) before you do any maintenance. Also push the wire(s) aside so it does not accidentally contact the spark plug(s).

WARNING

The engine can become very hot. Touching a hot engine can cause severe burns.

Allow the engine to cool completely before service or making repairs around the engine area.

Recommended Maintenance Schedule(s)

Maintenance Service

Maintenance Procedure

Interval

 

 

 

 

 

After the first 2 hours

Inspect PTO clutching belt tension. Check every 2 hours for the first 8 hours of operation.

 

 

 

After the first 5 hours

Change the engine oil.

 

 

 

After the first 100 hours

Check wheel hub-slotted torque specification.

 

 

 

After the first 250 hours

Change the hydraulic filter.

 

 

 

• Check the engine oil level.

 

Check the mower blades.

 

• Check the safety interlock system.

 

Check for loose hardware.

Before each use or daily

Grease the caster wheel bearings.

 

Grease caster pivots.

 

• Clean the engine and exhaust system area.

 

• Clean the grass and debris build-up from the machine and cutting deck.

 

• Clean the grass build-up from under the deck.

 

 

Every 25 hours

• Service the air cleaner. (May need more often under severe conditions. See the Engine

 

Owner’s manual for additional information.)

 

 

 

 

 

• Check the hydraulic oil level.

 

• Check the tire pressures.

 

• Check the condition of the belts.

Every 40 hours

• Grease the pump drive idler pivot.

• Grease the clutch arm pivot.

 

 

• Grease the pump control bearings.

 

• Grease the mower deck idler pivot.

 

• Inspect PTO clutching belt tension.

 

 

 

Every 80 hours

Remove engine shrouds and clean cooling fins.

 

 

 

Every 100 hours

Change the engine oil. (May need more often under severe conditions.)

 

 

 

Every 160 hours

Check the spark plugs.

 

 

 

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Contents Turf Tracer HP California Introduction Contents Safety Safety Alert SymbolSafe Operating Practices TrainingSafety Operation Slope OperationMaintenance and Storage Safety Safety and Instructional Decals 413327 103-1977 109-3148 116-0404 Specifications Model NumbersSystems Dimensions Product Overview Torque RequirementsOperation ControlsOff-Run Switch Manual Start Only Ignition Switch Electric Start OnlyTracking Adjustment Knob Park Brake LeverPre-Start Operating InstructionsOpen the Fuel Shut-Off Valve Starting the Engine Manual StartDisengaging the PTO Stopping the EngineDriving the Machine Adjusting the Cutting Height Driving ForwardAdjusting the Anti-Scalp Rollers Transporting Transporting a UnitMaintenance Recommended Maintenance SchedulesCheck Battery Charge Electric Start Units Only Check Engine Oil LevelCheck Mower Blades Replacing the Discharge Deflector Check Safety Interlock System Service Pre-Cleaner Element and Air CleanerCheck for Loose Hardware Change Engine Oil Check Hydraulic Oil LevelCheck Tire Pressures Check Condition Of BeltsCheck Spark Plugs Change Fuel FilterChange Hydraulic System Filter Hydraulic System Air Purge Wheel Hub-Slotted Nut Torque Specification Inspect PTO Clutching Belt TensionThread Locking Adhesives Park Brake Adjustment Hydro Drive Linkage AdjustmentMobil HTS Grease Or Food-Grade Anti-seize Copper-Based Anti-seizeViewed from Left Side of Unit Between the washers. Adjust spring length by Need to be adjustedLinkage as shown in . Turn the rear See FigureHydro Pump Spring Tension Setting PTO Safety SwitchClean Engine and Exhaust System Area Clean Debris From MachineRemove Engine Shrouds and Clean Cooling Fins Clean Grass Build-Up Under DeckBattery Disposal Troubleshooting Problem Possible Cause Corrective ActionTroubleshooting Schematics Electrical DiagramHydraulic Diagram Exmark Commercial Turf Equipment Page Page Service Record Page Page See EXMARK’S Complete Line of Accessories and Options