Hustler Turf Lawn Mower Accessory manual Lubrication, Electrical system, Hydraulic system

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Solid fill tires are not recommended for Hustler turf equipment. On any machine, with solid filled tires, the warranty claim will be denied.

Lubrication

Use SAE multi-purpose grease.

Electrical system

The electrical system is a 12-volt, negative ground. Recommended bat- tery size is a garden tractor BCI group U1R with 225 or better cranking AMP rating. A maintenance-free battery is recommended. Otherwise, follow bat- tery manufacturer’s maintenance, safety, storing and charging specifications.

WARNING: Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.

WARNING: Change batteries in an open well ventilated area, away from spark and flames. Unplug charger before connect- ing or disconnecting from the battery. Wear protective clothing and use insulated tools.

WARNING: Avoid skin and clothing contact with battery acid.

Always wear eye protection when checking the battery, acid can cause serious injury to skin and eyes. If contact occurs, flush area with clean water and call physician immediately. Acid will also damage clothing.

Do not drink the battery electrolyte.

Do not allow open flame near the battery when charging. Hydrogen gas forms inside the battery. This gas is both toxic and flammable and may cause an explosion if exposed to flame. Always remove the negative ground first and replace it last.

Do not overfill battery.

Electrolyte may overflow and damage paint, wiring or struc- ture. When cleaning the battery, use soap and water. Be care- ful not to get soap and water into the battery. Clean the battery terminals with a solution of four parts water and one part bak- ing soda when they become corroded.

WARNING: Shorts caused by battery terminals or metal tools touching metal tractor components can cause sparks. Sparks can cause a battery gas explosion which will result in personal injury.

Prevent the battery terminals from touching any metal tractor parts when removing or installing the battery.

Do not allow metal tools to short between the battery terminals and metal tractor parts.

WARNING: Incorrect battery cable routing could cause dam- age to the tractor and battery cables. This can cause sparks which can cause a battery gas explosion which will result in personal injury.

Always disconnect the negative (black) battery cable(s) before disconnecting the positive (red) cable(s).

Always connect the positive (red) battery cable(s) before con- necting the negative (black) cable(s).

Hydraulic system

The FasTrak 48/54 is equipped with two Hydro-Gear ZT 2800 tran- saxles. Fig. 4-1

IMPORTANT: Never use hydraulic or automatic transmission fluid in this system; use only motor oil as specified. Remember, dirt is the primary enemy of any hydraulic system.

The hydraulic expansion tank is located in front of the engine and under the operator’s platform. Fig. 4-1

Check oil level in hydraulic system after every 50 hours of operation or weekly, whichever occurs first. Check more often if system appears to be leaking or otherwise malfunctioning.

ZT 2800 transaxle

Expansion

tank

FasTrak 48/54 shown

Figure 5-1

ZT 2800 Filter

Figure 5-2

Fluid level should be at the “Full Cold” line on the expansion tank. Use only SAE 20W50 SL service motor oil.

Initial system oil and filter change must be after the first 75 hours of use or 1 year whichever comes first. Thereafter, replace filter and oil in each transaxle every 2 years or 200 hours, whichever comes first. NOTE: The fil- ter guard must be removed to access filter.

Each transaxle’s filter is located per Fig. 4-2. A standard oil filter wrench is used to change filter, threads are right handed. Use a Hustler approved filter element only.

IMPORTANT: Purging procedures must be followed after changing the oil and filter. Refer to Parts Manual (Hustler P/n 108277) for more detailed oil changing and purging information.

WARNING: When washing the mower, direct the spray away (especially if using a power washer) from the Hydro-Gear ZT 2800 transaxle’s seals to prevent water intrusion and to ensure component performance.

The FasTrak 36/42 (Mini FasTrak 36/42) is equipped with two Hydro-Gear EZT integrated pump/motor transmissions. Fig. 4-3

The EZT integrated pump/motor transmissions are sealed for life and do not require any scheduled service.

WARNING: When washing the mower, direct the spray away (especially if using a power washer) from the Hydro-Gear EZT transmission’s seals to prevent water intrusion and to ensure component performance.

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Contents Page General Information 6011560307 Units with Serial Number 0701 First 4 Digits and Later 6011560308 Time LimitSuch damages include, but are not limited to Time Limit Safety Precautions Safety and Instruction DecalsPart Number 727016 Part Number 771436 Part Number 793570Part Number 788968 Stay clear of mower blades as long as engine is runningSlope Guide 6011560308 Operation Using a rampSafe Operating Practices OperationChildren Safety start interlock systemControl Panel ControlsDeck lift pedal Engine startingStopping the engine Moving tractor with stalled engineDriving the tractor Operating suggestions Direction of arrows indicate direction of tractor movementSide Discharge Chute Three point turn Step Mower deck operationStop handle Neutral Right control lever Left control lever 6011560308Deck cutting height adjustment Anti-scalp wheel Adjusting holesAnti-scalp wheels 6011560308 Maintenance & Adjustments Lubrication Electrical systemHydraulic system Fuel system Engine oil and filterEngine air filter Mower blade maintenance General engine maintenance BeltsMower blade removal Steering control lever adjustment Seat adjustmentCap screw FasTrak 36/42 shown Seat 601156030823FasTrak 48/54 Maintenance Schedule FasTrak 36/42 Mini FasTrak 36/42 Maintenance ScheduleViewed from top of unit FasTrak 36/42 Mini FasTrak 36/42 Maintenance Locator ChartLocator Chart Symptoms Probable Causes Suggested Remedies Troubleshooting6011560308 Product Literature StoragePreparation of engine for storage New season preparation6011560308 Index 6011560308