Lincoln Electric AC-225C manuals
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Lincoln Electric AC-225C Manual
168 pages 17.43 Mb
Table of ContentsTable of Contents How To Use This Catalog 2 ContentIcons 4 AC-225CEasy Set-Up for 16 Gauge and Up AC-225AC General Purpose Welding 5 AC/DC 225/125Tackle More Tasks with AC/DC Idealarc250Basic Industrial Stick Welding 6 InvertecV155-SPortable. Professional. Rugged. Affordable.see TIG Section for details). 7 InvertecV275-SWeather-Resistant Stick and TIG Welder Idealarc R3R-400 &R3R-500Heavy Duty Stick Welding and Arc Gouging 10 Precision TIG225Great for Motorsports and Other Custom Fabricators 11 Precision TIG275Serious TIG Welding Performance Precision TIG375Precision ArcMaximum Control 12 InvertecV160-TSerious DC TIG ArcExtremely Small Package InvertecV155-SPortable. Professional. Rugged. Affordable. InvertecV205-T AC/DCCode Quality AC/DC TIG Welding V205-T AC/DC has many new features! NEW AND IMPROVED 13 InvertecV205-T DCCode Quality DC TIG Welding 14 InvertecV310-T AC/DCCustomize the Arc with Dynamic Display I Choose Lincoln Electric! 18 SP-140T120 Volt AC Input Compact Wire Welder More Power for Thicker Material SP-180T 19 Power MIG Premium 120 Volt Input Wire Welder Premium 230 Volt Compact Wire Welder Power MIG 20 Power MIGSimple Control for Sheet Metal Welding Power MIG The Professionals Choice!SM for Job Shop Fabrication 21 Power MIG MPWhen you want more than just a MIG machine, the Power MIG350 The Professionals Choice! 24 CV-305CV-400Rugged, Proven Construction for Wire Welding For All Day Long MIG Welding 25 CV-655InvertecSTTIIFeaturing Surface Tension Transfer 26 MIG: Industrial Welders OptionsSee Recommended General Optionspgs.149-171 for descriptions. General Options Wire Feeder Options General Options Wire Feeder Options General Options Wire Feeder Options Stick Arc Gouging TIG MIG 28 InvertecV350-PRODesigned Smart. Built Tough. InvertecV450-PROSubstantial Output. Smart Performance. Rugged Reliability. 29 IdealarcDC-400DC Multi-Process Welding Power Source IdealarcDC-600Rugged Multi-Process Power for Industrial Manufacturing 30 IdealarcDC-655Multi-Process Welder Energy Efficient Multi-Process Welder IdealarcDC-1000 31 IdealarcDC-1500Multi-Process DC Arc Welding Power Source www.lincolnelectric.com/multi-process-welders Automatic Submerged Arc Welding Power Source IdealarcAC-1200 35 Power Wave RapidArc High Speed GMAW WeldingSuperior Arc Performance. Revolutionary Communication.Traditional Pulse Welding RapidArcPulse Welding PROCESSwww.lincolnelectric.com/multi-process-welders 36 Power Wave455M & Power Wave455M/STTPower ModeSuperior Arc Performance. Revolutionary Communication.PROCESS Provides stable arc welding on thin materials. Makes aluminum welding more forgiving. 37 Power Wave www.lincolnelectric.com/multi-process-welders Increase Productivity, Quality and Flexibility 41 Multi-Weld350Connect Several DC+ Welders to One Power Supplywww.lincolnelectric.com/racks Inverter RacksFeaturing InvertecV350-PRO or V275-S Power Sources with TwecoOutput Connectors V350-PRO V275-S Multi-Operatorwww.lincolnelectric.com/racks 42 Multi-OperatorMulti-Operator OptionsInverter racks and the Multi-Weld350 are an excellent choice for construction sites. See Recommended General Optionspgs. 149-171 for descriptions. Power Source Options 43 MODEL PROCESSOUTPUTYour Choice For Farm, Contractors, and Maintenance Outstanding Arc For Stick, TIG, Wire Welding KEY: Excellent Good Optional Rugged Reliability 44 Power Arc Versatile Welder and AC Power Generator for Year-Round Projects Its Two Tools in One! Weldanpower125 45 Ranger10,000 Plus and Ranger10,000 Excellent Value AC/DC Stick Welding Ranger250 GXTXTra Performance! XTra Power! XTra Protection! The Ranger3 Phase is an excellent choice for powering crop irrigation circle pumps. 46 Ranger3 Phase480V 3-Phase Portable Power for the Farm, Ranch or Job Site 47 Ranger250250 Amp DC Liquid Propane Gas Engine-Driven Welder/Generator 250 Amp DC Gasoline Engine-Driven Welder/Generator Ranger250 LPG LincolnsChopper Technologyprovides easy starts, a Arc Forcecontrol provides a soft or more forceful Arc Forcecontrol provides a soft or more forceful 48 Ranger305 G300 Amp DC Gasoline Engine-Driven Welder Touch Start TIGDCLift tungsten to start the arc. Three-year warrantyon welder. (Engine is Ranger305 D 300 Amp DC Diesel Engine-Driven Welder 53 PipelinerRich Heritage 200 Amp DC Diesel Engine Classic300DExcellent for Pipeline, Construction and Maintenance 54 Vantage300 Compact, Multi-Process, Excellent Value SAE-400 Heavy Duty Industrial Pipe and Construction Stick Welder 55 SAE-400 Severe DutyGreat for Off-Shore Salt Spray and Other Corrosive Environments 56 Vantage500 500 Amps @ 100 Duty Cycle, 20,000 Watts AC Generator Power! Vantage400 Compact, Multi-Process, Excellent Value 57 Air Vantage500 Its Three in OneWelder, Generator and Air Compressor 62 Power Feed25MSingle and Dual Bench Wire Feeders Premium Welding Solution with a Portable Design! Power Feed10M 63 Power Feed10M 2-Roll Heavy Duty Industrial Feeder Single and Dual Boom Wire Feeders LF-72 64 LF-74 4-Roll Heavy Duty Industrial Feeder Semiautomatic, Constant Speed Wire Feeder -7 GMA 65 -8 Semiautomatic Constant Speed Wire Feeder -9 66 -10 Double Header Wire Feeder -10s modular design provides for many mounting options, including boom mounting. Single Header Wire Feeder DH-10 67 STT-10 Portable, Semiautomatic Wire Feeder Semiautomatic Wire Feeder -15 68 -25 PROPortable Industrial Wire Feeder -25, the new LN Built upon the tradition and success of the LN -25 PRO is designed to be simple, reliable and easy to service. The LN -25 PRO is ideal for field construction and fabrication, shipyards, and rental companies. -23P Semiautomatic Wire Feeder 69 -25 Portable Construction Wire Feeder 70 -35 Rugged, Portable Wire Feeder Cobramatic 76 NA-3, NA-4 &NA-5Submerged Arc DC Wire Feeder Automatic Welding Systems LT-7 Tractor 77 Power Feed10A Controllerwww.lincolnelectric.com/wire-feeders Submerged arc welding with Power WaveAC/DC 1000 and Power Feed10A Controller. ArcLinkController for Power WaveAC/DC Systems 81 Pro-CutPro-Cut55 Portable Cutting Power Up To 3/8" Rugged Industrial System Cuts Up To 3/4" www.lincolnelectric.com/plasma 82 Pro-Cut80 Lincolns Best Plasma Cutting System Cuts Up To 1-1/4" Plasma Cutting Systems Options 84 MiniflexPortable Welding Fume Extractor Mobiflex200-M Mobile Welding Fume Extractor 85 Mobiflex400-MSPortable Welding Fume Extractorwww.lincolnelectric.com/fume-extraction Statiflex200-M 86 Statiflex400-MS Fume Extraction ArmsLow Vacuum Flexible Extraction Arms 87 Central Fume Extraction Systems Engineered solutions customized to meet your individual needs. 90 NEXTWELDNEXTWELDWHAT IS NEXTWELD? 91 Power Wavewww.lincolnelectric.com/automated-solutions Industry Leading Design Intelligent Robotic Solution AutoDrive4R90 92 Power Wave 93 Power Wave455M/STTRoboticFor Tough Automation Jobs Power Wave 94 Power Feed10RCost Effective Welding Solution Compact Wire Drive System for Automation eCellRobot Arm SelectionsARC Mate 100iB-6S ARC Mate 100iBe ARC Mate 120iBe ARC Mate 120iB/10L ARC Mate R2000-165F ARC Mate M710.C/20L ARC Mate 120iB/10LT 95 Robotic Systems and Custom Cells Pre-Engineered Systems Custom Robotic Solutions Power REAMRobotic Torch Maintenance Centerwww.lincolnelectric.com/automated-solutions 96 Automated Solutions OptionsSee Recommended General Optionspgs. 149-171 for descriptions. Power Sources General Options Power Sources 98 Premium Low Hydrogen Electrodeof What You Need in a Stick Electrode. Premium Low Hydrogen Electrodeof What You Need in a Stick Electrode.Steel Carbon & Low AlloyFast Freeze, Out-of-Position, Mild Steel Stick Electrodes Fast Freeze, High Deposition, Mild Steel Stick Electrode Fast Freeze, High Speed, Mild Steel Stick Electrodes 99 Stick Electrode 100 Fast Freeze, High Speed, Mild Steel Stick Electrodes, cont. Low Hydrogen, Mild Steel Stick Electrodes 101 Low Hydrogen, Mild Steel Stick Electrodes, cont.Low Hydrogen, Low Alloy Steel Stick Electrodes www.lincolnelectric.com/welding-consumables 102 Low Hydrogen, Low Alloy Steel Stick Electrodes, cont. Fill Freeze, Out-Of-Position Pipe Welding, Mild Steel & Low Alloy Steel Stick Electrodes 103 Fill Freeze, Out-Of-Position Pipe Welding, Mild Steel & Low Alloy Steel Stick Electrodes, cont.www.lincolnelectric.com/welding-consumables 104 TIG Cut LengthsCarbon Steel Gas Welding (Please refer to page 124 for additional Stainless, Nickel and High Alloy TIG cut lengths.) Carbon Steel TIG Welding Stainless Steel 105 TIG Cut Lengths, cont. 107 MIG Wires 112 Aluminum MIG WiresSuperGlazeSuperGlaze Box CT = Cardboard Carton SP = Plastic Spool Package Code Key: AP = Accu-Pak 113 Cored Wire Electrodeof What You Need in a Gas-Shielded Flux-Cored Wire. Cored Wire Electrodeof What You Need in a Gas-Shielded Flux-Cored Wire.Gas-Shielded Flux-Cored Wires 114 UltraCoreGas-Shielded Flux-Cored Wires, cont. 115 UltraCorewww.lincolnelectric.com/welding-consumables Low Alloys UltraCore 116 MetalshieldMild Steel Metal-Cored Wires Low Alloy Metal-Cored Wires Gas-Shielded Metal-Cored Wires 117 OutershieldMild Steel Flux-Cored Wires High Deposition www.lincolnelectric.com/welding-consumables Mild Steel Flux-Cored Wires All Position 118 Outershield127 Stainless, Nickel &High Alloy WiresFC wires are designed for downhand and horizontal positions. The Blue Max Lincoln Electrics FCP wires are designed for all position welding, especially vertical-up and overhead. Drum SP = Plastic Spool MIG Wires 128 Stainless, Nickel &High Alloy Wireswelding. Drum SP = Plastic Spool SSP = Steel Spool Submerged Arc Wire Submerged Arc and Electroslag FluxesPackage Code Key: C = Coil D = Speed Feed 129 Stainless, Nickel &High Alloy Submerged Arc Wire 2000. Build-Up Metal-To-Metal Wear Severe Abrasion Metal-To-Earth 131 Hardfacing Stick Electrode Severe Impact Abrasion Plus Impact 132 Hardfacing Stick ElectrodeBuild-Up Metal-To-Metal Wear Drum C = Coil CT = Cardboard Carton D = Speed Feed Severe Impact 133 Hardfacing Flux-Cored WiresDrum (wire) or Steel Drum (flux) SP = Plastic Spool SSP = Steel Spool Severe Impact, cont. Severe Abrasion Drum C = Coil CT = Cardboard Carton D = Speed Feed Abrasion Plus Impact 134 Hardfacing Flux-Cored WiresDrum (wire) or Steel Drum (flux) SP = Plastic Spool SSP = Steel Spool 135 Hardfacing Submerged Arc Wireswires for submerged arc hardfacing are designed for use with specific Lincoln Lincore Drum (wire) or Steel Drum (flux) Metal-To-Metal Wear, cont. Severe Abrasion 136 Hardfacing Submerged Arc Wires Lincore Hardfacing Fluxes - Neutral Hardfacing Fluxes - AlloyPackage Code Key: FB = Foil Bag B = Bag D = Speed Feed 137 Hardfacing FluxesDrum (wire) or Steel Drum (flux) BB = Bulk Bag L-60 mild steel wire. 138 S UBMERGED A139 Carbon Steel Solid Wire Reel Drum C = Coil D = Speed Feed 140 Carbon Steel Solid Wire, cont. Low Alloy Steel Solid Wire www.lincolnelectric.com/welding-consumables 141 Carbon Steel Cored WireLincolnweld Low Alloy Steel Cored Wires Carbon Steel Electrodes (Chemistry) LincolnElectrode Classifications per AWS A5.17-97 Low Alloy Electrodes (Chemistry)LincolnElectrode Classifications per AWS A5.23-97 142 Fluxes Active Fluxes Neutral Package Code Key: B = Bag BB = Bulk Bag D = Speed Feed The primary use for Neutral Fluxes is for multiple-pass welding applications. 143 Fluxes Special Purpose Neutral Fluxes Fabrication of Line Pipe Additional High Performance Fluxes Package Code Key: B = Bag HS = Hermetically Sealed Pail PLB = Plastic Bag 144 PREMIUM PIPE WELDING CONSUMABLESWorld-Class Performance. World Wide Support.Cellulosic All Position Stick (SMAW) Electrodes Low Hydrogen Stick (SMAW) Electrodes 145 PipelinerMIG (GMAW) Wires Self-Shielded Flux-Cored (FCAW-S) Wires Gas-Shielded Flux-Cored (FCAW-G)Wi res 146 PipelinerEngine Drive Options MIG Power Source Options MIG Wire Feeder/Welder Options Welding Guns Welding Helmets 147 Index 148 Stick ACCESSORY KITS REMOTE CONTROLS 149 TIG TIG-MATE TIG MODULE TIG REMOTE CONTROLS TIG WATER-COOLED OPTIONS STARTER PACKS www.lincolnelectric.com 150 TIG, cont. V100-S or V155-S Power Sources with small Twist-Mate V160-T, V205T AC/DC, V205T DC & Precision TIG For Precision TIG PRO-TORCHTIG TORCHES PTA-9FV PTA-17FV Request publication E12.150 for details.Air-Cooled TIG Torches Water-Cooled TIG Torches TIG Torches PTW-18275/375 Power Sources 225 Power Sources For TIG Module & Power Sources with 1/2" Stud Output Terminals V160-S, V275-S, V350-PRO and Power Sources with Twist-Mate Power and Separate Gas Lincoln Adapters 151 Engine DriveFULL KVA KITS SERVICE KITS COLD WEATHER KITS POWER PLUG KITS SPARK ARRESTOR KITS 152 Engine Drive, cont.MISCELLANEOUS KITS SPARK ARRESTOR KITS, CONT. WIREFEEDER CAPABILITY 153 Engine Drive, cont. TRAILERS UNDERCARRIAGES, CONT. 154 Power Sources UNDERCARRIAGES CARTS CANVAS COVERS 155 Power Sources156 MIG Wire Feeder/WelderPOWER MIG TIMER KIT SPOOL GUN SYSTEMS WELDING KITS 157 Wire Feeder163 Welding GunsMagnumGunsMagnum200 (200 amps, 60% duty cycle, CO2shielding gas.) Magnum400 (400 amps, 60% duty cycle, CO2shielding gas.)For more information on Magnum MIG and Gas-Shielded Cored Wire GunsMIG (GMAW) and gas-shielded cored welding guns, request publication E12.10. Magnum100L (100 amps, 60% duty cycle, CO2shielding gas. Includes Gun Connector.) Magnum250L (250 amps, 60% duty cycle, CO2shielding gas. Includes Gun Connector.) Magnum250SP (250 amps, 60% duty cycle, CO2shielding gas. Includes Gun Connector.) Magnum300 (300 amps, 60% duty cycle, CO2shielding gas.) Self-Shielded Cored Wire GunsRequest publication E12.110. MagnumSelf-Shielded Cored Wire Guns Lincoln Adapters 164 MagnumGunsLincoln Adapters Magnum550 (550 amps, 60% duty cycle, CO2shielding gas.) Magnum450 Water-Cooled (450 amps, 100% duty cycle, CO2shielding gas.) MIG and Gas-Shielded Cored Wire Guns, cont. Lincoln Adapters 165 Push-Pull Guns-PUSH-PULL GUN ACCESSORIES Plus Pythonand Python or Power Feed10M. Request publication E12.13 Request publication E12.11 Push-Pull Guns www.lincolnelectric.com Spool Guns Request publication E12.21 166 Spool GunsRequest publication E12.22 Request publication E12.25 167 Fume Extraction & Submerged Arc Guns(See page 92, Environmental Section, for other Fume Extraction attachments and accessories)FUME EXTRACTION GUNS FUME EXTRACTION ACCESSORIES SUBMERGED ARC GUNS SUBMERGED ARC ACCESSORIES SEE MORE. 168 DO MORE.a y Variable Sensitivit - Grind/TI G Variable Delay able Shade 9-13 13 Vari
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