Lincoln Electric AC-225C MODEL PROCESSOUTPUT FEATURES

Recommended General Options

www.lincolnelectric.com/mig-guns

Gas-ShieldedSelf-ShieldedSpool Guns

Fume

Extraction Sub

Arc

MIG

Aluminum MIG

Flux-Cored,

Gas-Shielded

Flux-Cored,

Self-Shielded

Submerged Arc

Dual Schedule

Dual Procedure

Water-Cooled

Fume Extraction

MODEL PROCESSOUTPUT FEATURES

Magnum®100 Amp Gun

Magnum®200 Amp Gun

Magnum®250 Amp Gun

Magnum®300 Amp Gun

Magnum®400 Amp Gun

Magnum®550 Amp Gun

Magnum®450 Amp Gun

Magnum®Pro 250 Gun

Magnum®Pro 350 Gun

Magnum®Pro 450 Gun

Magnum®Pro 550 Gun

Magnum®250 Amp Gun

Magnum®350 Amp Gun

Magnum®450 Amp Gun

Magnum®600 Amp Gun

Magnum®250LX Spool Gun

Magnum®SG Spool Gun

Magnum®100SG Spool Gun

Magnum®600 Amp Gun

Magnum®250 Amp Gun

Magnum®350 Amp Gun

Magnum®500 Amp Gun

Magnum®Pro 350XA Gun

Magnum®Pro 550XA Gun

Magnum®250XA Gun

Magnum®400XA Gun

200

250

250

300

400

400

450

250

350

350

500

600

450

450

250

130

300

250

250

350

350

600

550

550

550

Current Range

(Amps) Duty

Cycle Wire Diameter Range

in. (mm)

60%

60%

60%

60%

60%

60%

100%

100%

100%

100%

100%

60%

60%

100%

100%

60%

60%

60%

60%

60%

60%

60%

30%

60%

60%

60%

.025-.045 (0.6-1.2)

.025-.045 (0.6-1.2)

.025-.045 (0.6-1.2)

.035-.045 (0.9-1.2)

.035-5/64 (0.9-2.0)

.035-1/8 (1.3-3.2)

.035-5/64 (0.9-2.0)

.035-5/64 (1.3-2.0)

.035-3/32 (1.3-2.4)

.052-1/8 (1.3-3.2)

.062-3/32 (1.6-2.4)

.062-3/32 (1.6-2.4)

3/32-.120 (2.4-3.0)

5/64-.120 (2.0-3.0)

.035-3/32 (0.9-2.4)

.035-1/16 (0.9-1.6)

.035-.045 (0.9-1.2)

.052-1/8 (1.3-3.2)

7/64-.120 (2.8-3.0)

.023-3/64 (0.6-1.2)

.023-3/64 (0.6-1.2)

.030-.035 (0.8-0.9)

5/64-3/32 (2.0-2.4)

.068-3/32 (1.7-2.4)

.062-3/32 (1.6-2.4)

DON’T BE UNDERGUNNED!

Magnum®Guns Increase Your:

•Productivity

•Ease-Of-Use

•Peace-Of-Mind

••

••

••

••

••

••

••

•

•

•

•

•

•

•

•

164

100

.025-.045 (0.6-1.2)

Contents

Main Table of Contents Table of Contents How To Use This Catalog Content Icons CC CV AC DC Page AC-225C Easy Set-Up for 16 Gauge and Up AC-225 AC General Purpose Welding AC/DC 225/125 Tackle More Tasks with AC/DC Idealarc250 Basic Industrial Stick Welding InvertecV155-S Portable. Professional. Rugged. Affordable. see TIG Section for details). InvertecV275-S Weather-Resistant Stick and TIG Welder Idealarc R3R-400 &R3R-500 Heavy Duty Stick Welding and Arc Gouging Stick Options Inverter KEY: Excellent Good Optional www.lincolnelectric.com/tig-welders Great Starting Premium Focused Arc Precise Crater Fill Precision TIG225 Great for Motorsports and Other Custom Fabricators Precision TIG275 Serious TIG Welding Performance Precision TIG375 Precision ArcMaximum Control InvertecV160-T Serious DC TIG ArcExtremely Small Package InvertecV155-S Portable. Professional. Rugged. Affordable. InvertecV205-T AC/DC Code Quality AC/DC TIG Welding V205-T AC/DC has many new features! NEW AND IMPROVED InvertecV205-T DC InvertecV310-T AC/DC Customize the Arc with Dynamic Display I Choose Lincoln Electric! TIG Options TIG Options, cont. Thin Sheet Metal Autobody Work KEY: Excellent Good Optional OUTPUT FEATURES SP-140T Power MIG140C SP-180T Power MIG180C Power MIG215 Power MIG255C Power MIG350MP >> SP-140T 120 Volt AC Input Compact Wire Welder More Power for Thicker Material SP-180T Power MIG Premium 120 Volt Input Wire Welder Premium 230 Volt Compact Wire Welder Power MIG Power MIG Simple Control for Sheet Metal Welding Power MIG The Professionals Choice!SM for Job Shop Fabrication Power MIG MP When you want more than just a MIG machine, the Power MIG350 The Professionals Choice! MIG: Wire Feeder/Welders Options See Recommended General Optionspgs. 149-171 for descriptions. Power MIG255C, cont. Wire Feeder Options KEY: Excellent Good Optional PROCESS INPUT FEATURES 25 CV-305 CV-400 CV-655 InvertecSTTII OUTPUT Shown: CV-400/LF-74 Ready-Pak CV-305 CV-400 Rugged, Proven Construction for Wire Welding For All Day Long MIG Welding CV-655 InvertecSTTII Featuring Surface Tension Transfer MIG: Industrial Welders Options See Recommended General Optionspgs.149-171 for descriptions. General Options Wire Feeder Options General Options KEY: Excellent Good Optional Stick Arc Gouging TIG MIG InvertecV350-PRO Designed Smart. Built Tough. InvertecV450-PRO Substantial Output. Smart Performance. Rugged Reliability. IdealarcDC-400 DC Multi-Process Welding Power Source IdealarcDC-600 Rugged Multi-Process Power for Industrial Manufacturing IdealarcDC-655 Multi-Process Welder Energy Efficient Multi-Process Welder IdealarcDC-1000 IdealarcDC-1500 Multi-Process DC Arc Welding Power Source www.lincolnelectric.com/multi-process-welders Automatic Submerged Arc Welding Power Source IdealarcAC-1200 Multi-Process: Conventional Welders Options See Recommended General Optionspgs. 149-171 for descriptions. InvertecV450-PRO, cont. Multi-Process: Conventional Welders Options, cont. See Recommended General Optionspgs. 149-171 for descriptions. IdealarcDC-655, cont. Power Wave355M Power Wave455M Power Wave455M/STT Power WaveAC/DC 1000 Power Wave RapidArc High Speed GMAW Welding Superior Arc Performance. Revolutionary Communication. Traditional Pulse Welding RapidArcPulse Welding PROCESS Power Wave455M & Power Wave455M/STT Power Mode Superior Arc Performance. Revolutionary Communication. PROCESS Provides stable arc welding on thin materials. Makes aluminum welding more forgiving. Power Wave www.lincolnelectric.com/multi-process-welders Increase Productivity, Quality and Flexibility Page Multi-Process: Advanced Welders Options See Recommended General Optionspgs. 149-171 for descriptions. Power WaveAC/DC 1000, cont. Options for Wire Feeders www.lincolnelectric.com/racks Multi-Weld350 Inverter Racks: InvertecV275-S InvertecV350-PRO Multi-Weld350 Connect Several DC+ Welders to One Power Supply www.lincolnelectric.com/racks Invertec Inverter Racks Multi-Operator Multi-Operator Options Inverter racks and the Multi-Weld350 are an excellent choice for construction sites. See Recommended General Optionspgs. 149-171 for descriptions. Power Source Options MODEL PROCESSOUTPUT Your Choice For Farm, Contractors, and Maintenance Outstanding Arc For Stick, TIG, Wire Welding KEY: Excellent Good Optional Rugged Reliability Power Arc Versatile Welder and AC Power Generator for Year-Round Projects Its Two Tools in One! Weldanpower125 Ranger10,000 Plus and Ranger10,000 Excellent Value AC/DC Stick Welding Ranger250 GXT XTra Performance! XTra Power! XTra Protection! Ranger3 Phase 480V 3-Phase Portable Power for the Farm, Ranch or Job Site Ranger250 250 Amp DC Liquid Propane Gas Engine-Driven Welder/Generator 250 Amp DC Gasoline Engine-Driven Welder/Generator Ranger250 LPG LincolnsChopper Technologyprovides easy starts, a Ranger305 G 300 Amp DC Gasoline Engine-Driven Welder Touch Start TIGDCLift tungsten to start the arc. Three-year warrantyon welder. (Engine is Ranger305 D 300 Amp DC Diesel Engine-Driven Welder Engine Drives: Commercial/Small Contractor Options See Recommended General Optionspgs. 149-171 for descriptions. www.lincolnelectric.com/engine-drives Engine Drives: Commercial/Small Contractor Options, cont. See Recommended General Optionspgs. 149-171 for descriptions. Ranger250 GXT, cont. Ranger250 LPG, cont. TIG Options, cont. www.lincolnelectric.com/engine-drives Engine Drives: Commercial/Small Contractor Options, cont. See Recommended General Optionspgs. 149-171 for descriptions. Ranger250 LPG, cont. Ranger305 G, cont. Diesel Engine KEY: Excellent Good Optional PROCESSOUTPUT Pipeliner200D Classic300D Vantage300 SAE-400 Vantage400 Vantage500 Air Vantage500 SAE-400 Severe Duty Pipeliner Rich Heritage 200 Amp DC Diesel Engine Classic300D Excellent for Pipeline, Construction and Maintenance Vantage300 Compact, Multi-Process, Excellent Value SAE-400 Heavy Duty Industrial Pipe and Construction Stick Welder SAE-400 Severe Duty Great for Off-Shore Salt Spray and Other Corrosive Environments Vantage500 500 Amps @ 100 Duty Cycle, 20,000 Watts AC Generator Power! Vantage400 Compact, Multi-Process, Excellent Value Air Vantage500 Its Three in OneWelder, Generator and Air Compressor Vantageengine-driven welders get the job done! Engine Drives: Industrial/Construction Options Engine Drives: Industrial/Construction Options, cont. See Recommended General Optionspgs. 149-171 for descriptions. www.lincolnelectric.com/engine-drives Engine Drives: Industrial/Construction Options, cont. Maximum Traction Precision Control 2-roll or 4-roll Wire Feeders Designed For MIG or Flux-Cored Processes Models For Shop Fabrication or Field Construction 0-800 (0-20.3) MODEL PROCESS WIRE FEED SPEED RANGE ipm (m/min) WIRE SIZE RANGE in. (mm) FEATURES 25M 10M 10M Dual LF-72 LF-74 LF-74 Extra Torque Power Feed25M Single and Dual Bench Wire Feeders Premium Welding Solution with a Portable Design! Power Feed10M Power Feed10M 2-Roll Heavy Duty Industrial Feeder Single and Dual Boom Wire Feeders LF-72 LF-74 4-Roll Heavy Duty Industrial Feeder Semiautomatic, Constant Speed Wire Feeder -7 GMA -8 Semiautomatic Constant Speed Wire Feeder -9 -10 Double Header Wire Feeder -10s modular design provides for many mounting options, including boom mounting. Single Header Wire Feeder DH-10 STT-10 Portable, Semiautomatic Wire Feeder Semiautomatic Wire Feeder -15 -25 PRO Portable Industrial Wire Feeder -25, the new LN Built upon the tradition and success of the LN -25 PRO is designed to be simple, reliable and easy to service. The LN -25 Portable Construction Wire Feeder -35 Rugged, Portable Wire Feeder Cobramatic Push-Pull Cabinet Semiautomatic Wire Feeders Options See Recommended General Optionspgs. 149-171 for descriptions. Additional Options For Base Model Additional Options For Feeders Equipped With Standard Duty Wire Reel Stand (44 lbs. spools, max.) Additional Options For Feeders Equipped With Heavy Duty Wire Reel Stand Power Source Options Required Options (All Models) General Options Power Source Options For LN-10 only: Recommended Power Source Options General Options ArcLink/Linc-NetControl Cables For Single Bench and Single Boom Models only: For Single Bench Model only: Push-Pull Guns ArcLink/Linc-NetControl Cables Page KEY: Excellent Good Optional OUTPUT NA-3 NA-4 NA-5 LT-7 Tractor Power Feed 10A Controller NA-3, NA-4 &NA-5 Submerged Arc DC Wire Feeder Automatic Welding Systems LT-7 Tractor Power Feed10A Controller www.lincolnelectric.com/wire-feeders Submerged arc welding with Power WaveAC/DC 1000 and Power Feed10A Controller. ArcLinkController for Power WaveAC/DC Systems Automatic Wire Feeders Options Automatic Wire Feeders Options, cont. See Recommended General Optionspgs. 149-171 for descriptions. www.lincolnelectric.com/wire-feeders KEY: Excellent Good Optional CUTTING CAPABILITY INPUTOUTPUT FEATURES Pro-Cut25 Pro-Cut55 Pro-Cut80 Pro-Cut Pro-Cut55 Portable Cutting Power Up To 3/8" Rugged Industrial System Cuts Up To 3/4" www.lincolnelectric.com/plasma Pro-Cut80 Lincolns Best Plasma Cutting System Cuts Up To 1-1/4" Plasma Cutting Systems Options See Recommended General Optionspgs. 149-171 for descriptions. Pro-Cut55, cont. Miniflex Mobiflex200-M Mobiflex400-MS Statiflex200-M Statiflex400-MS FILTER FEATURES Miniflex Mobiflex200-M Mobiflex400-MS Statiflex200-M Statiflex400-MS Miniflex Portable Welding Fume Extractor Mobiflex200-M Mobile Welding Fume Extractor Mobiflex400-MS Portable Welding Fume Extractor www.lincolnelectric.com/fume-extraction Statiflex200-M Statiflex400-MS Fume Extraction Arms Low Vacuum Flexible Extraction Arms Central Fume Extraction Systems Engineered solutions customized to meet your individual needs. High Vacuum Central Systems Low Vacuum Central Systems Environmental Systems Options KEY: Excellent Good Optional Power Wavei400 Power Wave455M Robotic Power Wave455M/STT Robotic Power Wave655 Robotic NEXTWELD NEXTWELD WHAT IS NEXTWELD? Power Wave www.lincolnelectric.com/automated-solutions Industry Leading Design Intelligent Robotic Solution AutoDrive4R90 Power Wave Power Wave 455M/STTRobotic For Tough Automation Jobs Power Wave Power Feed10R Cost Effective Welding Solution Compact Wire Drive System for Automation eCell Robot Arm Selections Robotic Systems and Custom Cells Pre-Engineered Systems Custom Robotic Solutions Power REAMRobotic Torch Maintenance Center www.lincolnelectric.com/automated-solutions Automated Solutions Options See Recommended General Optionspgs. 149-171 for descriptions. Power Sources General Options Power Sources Page Premium Low Hydrogen Electrode of What You Need in a Stick Electrode. Premium Low Hydrogen Electrode of What You Need in a Stick Electrode. Steel Carbon & Low Alloy Fast Freeze, Out-of-Position, Mild Steel Stick Electrodes Fast Freeze, High Deposition, Mild Steel Stick Electrode Stick Electrode Fast Freeze, High Speed, Mild Steel Stick Electrodes, cont. Low Hydrogen, Mild Steel Stick Electrodes Low Hydrogen, Mild Steel Stick Electrodes, cont. Low Hydrogen, Low Alloy Steel Stick Electrodes www.lincolnelectric.com/welding-consumables Low Hydrogen, Low Alloy Steel Stick Electrodes, cont. Fill Freeze, Out-Of-Position Pipe Welding, Mild Steel & Low Alloy Steel Stick Electrodes Fill Freeze, Out-Of-Position Pipe Welding, Mild Steel & Low Alloy Steel Stick Electrodes, cont. www.lincolnelectric.com/welding-consumables TIG Cut Lengths Carbon Steel Gas Welding (Please refer to page 124 for additional Stainless, Nickel and High Alloy TIG cut lengths.) Carbon Steel TIG Welding Stainless Steel TIG Cut Lengths, cont. Stainless Steel, cont. (Please refer to page 124 for additional Stainless, Nickel and High Alloy TIG cut lengths.) Aluminum www.lincolnelectric.com/welding-consumables Premium MIG Wire with MicroGuardUltra Surface Treatment MIG Wires Mild Steel Wire www.lincolnelectric.com/welding-consumables Consumables Page Mild Steel Wire, cont. Low Alloy Wire www.lincolnelectric.com/welding-consumables Low Alloy Wire, cont. Premium Aluminum MIG Wire Aluminum MIG Wires SuperGlaze SuperGlaze Box CT = Cardboard Carton SP = Plastic Spool Package Code Key: AP = Accu-Pak Cored Wire Electrode of What You Need in a Gas-Shielded Flux-Cored Wire. Cored Wire Electrode of What You Need in a Gas-Shielded Flux-Cored Wire. Gas-Shielded Flux-Cored Wires UltraCore Gas-Shielded Flux-Cored Wires, cont. UltraCore www.lincolnelectric.com/welding-consumables Low Alloys UltraCore Metalshield Mild Steel Metal-Cored Wires Low Alloy Metal-Cored Wires Gas-Shielded Metal-Cored Wires Outershield Mild Steel Flux-Cored Wires High Deposition www.lincolnelectric.com/welding-consumables Mild Steel Flux-Cored Wires All Position Outershield Mild Steel Flux-Cored Wires All Position, cont. Low Alloy Flux-Cored Wires High Speed Single Pass Welding Wires Out-of-Position Welding Wires with No Impact Requirements www.lincolnelectric.com/welding-consumables Reel SP = Plastic Spool SSP = Steel Spool VFB = Vacuum Sealed Foil Bag Package Code Key: C = Coil CT = Cardboard Carton D = Speed Feed Out-of-Position Welding Wires with Impact Requirements, cont. In-Position Welding Wires with Impact Requirements In-Position Welding Wires with No Impact Requirements Pipe Fabrication Welding Wires Package Code Key: C = Coil CT = Cardboard Carton D = Speed Feed Drum (wire) or Steel Drum (flux) HS = Hermetically Sealed Pail Reel SP = Plastic Spool SSP = Steel Spool VFB = Vacuum Sealed Foil Bag Page Red Baron Red Baron Stainless Steel Stick Electrode Package Code Key: CT = Cardboard Carton EO = Easy Open Hermetic Can Stainless and High Alloy Stick Electrode TB = Tube Stainless and High Alloy Stick Electrode, cont. Cast Iron and Aluminum Stick Electrode TB = Tube Stainless, Nickel &High Alloy TIG Cut Lengths Stainless, Nickel &High Alloy TIG Cut Lengths Gas-Shielded, Flux-Cored Wires Stainless Steel Gas-Shielded, Metal-Cored Wires Stainless, Nickel &High Alloy Wires FC wires are designed for downhand and horizontal positions. The Blue Max Lincoln Electrics FCP wires are designed for all position welding, especially vertical-up and overhead. Drum SP = Plastic Spool Stainless, Nickel &High Alloy Wires welding. Drum SP = Plastic Spool SSP = Steel Spool Submerged Arc Wire Submerged Arc and Electroslag Fluxes Stainless, Nickel &High Alloy Submerged Arc Wire 2000. Page Build-Up Metal-To-Metal Wear Severe Abrasion Metal-To-Earth Hardfacing Stick Electrode Severe Impact Abrasion Plus Impact Hardfacing Stick Electrode Build-Up Metal-To-Metal Wear Drum C = Coil CT = Cardboard Carton D = Speed Feed Severe Impact Hardfacing Flux-Cored Wires Drum (wire) or Steel Drum (flux) SP = Plastic Spool SSP = Steel Spool Severe Impact, cont. Severe Abrasion Drum C = Coil CT = Cardboard Carton D = Speed Feed Hardfacing Flux-Cored Wires Drum (wire) or Steel Drum (flux) SP = Plastic Spool SSP = Steel Spool Hardfacing Submerged Arc Wires wires for submerged arc hardfacing are designed for use with specific Lincoln Lincore Drum (wire) or Steel Drum (flux) Metal-To-Metal Wear, cont. Hardfacing Submerged Arc Wires Lincore Hardfacing Fluxes - Neutral Hardfacing Fluxes - Alloy Package Code Key: FB = Foil Bag B = Bag D = Speed Feed Hardfacing Fluxes Drum (wire) or Steel Drum (flux) BB = Bulk Bag L-60 mild steel wire. S UBMERGED A Carbon Steel Solid Wire Reel Drum C = Coil D = Speed Feed Carbon Steel Solid Wire, cont. Low Alloy Steel Solid Wire www.lincolnelectric.com/welding-consumables Carbon Steel Cored Wire Lincolnweld Low Alloy Steel Cored Wires Carbon Steel Electrodes (Chemistry) LincolnElectrode Classifications per AWS A5.17-97 Low Alloy Electrodes (Chemistry) Fluxes Active Fluxes Neutral Package Code Key: B = Bag BB = Bulk Bag D = Speed Feed The primary use for Neutral Fluxes is for multiple-pass welding applications. Fluxes Special Purpose Neutral Fluxes Fabrication of Line Pipe Additional High Performance Fluxes Package Code Key: B = Bag HS = Hermetically Sealed Pail PLB = Plastic Bag PREMIUM PIPE WELDING CONSUMABLES World-Class Performance. World Wide Support. Cellulosic All Position Stick (SMAW) Electrodes Low Hydrogen Stick (SMAW) Electrodes Pipeliner MIG (GMAW) Wires Self-Shielded Flux-Cored (FCAW-S) Wires Gas-Shielded Flux-Cored (FCAW-G)Wi res Pipeliner Engine Drive Options MIG Power Source Options MIG Wire Feeder/Welder Options Welding Guns Index Stick ACCESSORY KITS REMOTE CONTROLS TIG TIG-MATE TIG MODULE TIG REMOTE CONTROLS TIG WATER-COOLED OPTIONS TIG, cont. V100-S or V155-S Power Sources with small Twist-Mate V160-T, V205T AC/DC, V205T DC & Precision TIG For Precision TIG PRO-TORCHTIG TORCHES Engine Drive FULL KVA KITS SERVICE KITS COLD WEATHER KITS POWER PLUG KITS Engine Drive, cont. MISCELLANEOUS KITS SPARK ARRESTOR KITS, CONT. WIREFEEDER CAPABILITY Engine Drive, cont. TRAILERS UNDERCARRIAGES, CONT. Power Sources UNDERCARRIAGES CARTS CANVAS COVERS Power Sources POWER SOURCE OPTIONS MIG Wire Feeder/Welder POWER MIG TIMER KIT SPOOL GUN SYSTEMS WELDING KITS Wire Feeder REGULATORS AND WATER CONNECTION KITS DUAL PROCEDURE KITS AND REMOTE PENDANTS GMA TIMER KITS, GAS SOLENOID AND BURN- BACK KITS CONTROL CABLES AND ADAPTERS Wire Feeder Control Cables /Linc-Net ArcLink Extensions and Adapters CONTROL CABLES AND ADAPTERS WELD CABLES ADAPTERS AND PACKAGES STANDS AND WIRE ADAPTERS, COVERS AND STRAIGHTENERS Page MODEL PROCESSOUTPUT FEATURES Magnum100 Amp Gun Magnum200 Amp Gun DONT BE UNDERGUNNED! MagnumGuns Increase Your: Productivity Ease-Of-Use Peace-Of-Mind Welding Guns MagnumGuns Magnum200 (200 amps, 60% duty cycle, CO2shielding gas.) Magnum400 (400 amps, 60% duty cycle, CO2shielding gas.) For more information on Magnum MagnumGuns Lincoln Adapters 200, 300 Magnum550 (550 amps, 60% duty cycle, CO2shielding gas.) Magnum450 Water-Cooled (450 amps, 100% duty cycle, CO2shielding gas.) Push-Pull Guns - PUSH-PULL GUN ACCESSORIES Plus Pythonand Python Spool Guns Request publication E12.22 and the Power MIG255C. Request publication E12.25 Fume Extraction & Submerged Arc Guns (See page 92, Environmental Section, for other Fume Extraction attachments and accessories) FUME EXTRACTION GUNS FUME EXTRACTION ACCESSORIES SUBMERGED ARC GUNS SEE MORE. DO MORE. a y Variable Sensitivit