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Hobart Welding Products
1435 manual
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Contents
Main
CHAMP 1435
From Hobart to You
TABLE OF CONTENTS
Page
SECTION 1 SAFETY PRECAUTIONS - READ BEFORE USING
1-1. Symbol Usage
1-2. Arc Welding Hazards
ELECTRIC SHOCK can kill.
SIGNIFICANT DC VOLTAGE exists after stopping engine on inverters.
1-3. Engine Hazards
FUEL can cause fire or explosion.
STEAM AND HOT COOLANT can burn.
MOVING PARTS can cause injury.
BATTERY EXPLOSION can BLIND.
1-4. Additional Symbols For Installation, Operation, And Maintenance
FALLING UNIT can cause injury.
FLYING SPARKS can cause injury.
OVERHEATING can damage motors.
OVERUSE can cause OVERHEAT- ING.
1-5. Principal Safety Standards
1-6. EMF Information
OM-498 Page 5
SECTION 1 CONSIGNES DE SCURIT LIRE AVANT UTILISATION
1-1. Signification des symboles
1-2. Dangers relatifs au soudage larc
UN CHOC LECTRIQUE peut tuer.
Une tension DC importante subsiste lintrieur des onduleurs aprs avoir coup lalimentation.
1-3. Dangers existant en relation avec le moteur
LE CARBURANT MOTEUR peut pro- voquer un incendie ou une explo- sion.
LA VAPEUR ET LE LIQUIDE DE REFROIDISSEMENT CHAUD peuvent provoquer des brlures.
1-4. Dangers supplmentaires en relation avec linstallation, le fonctionnement et la maintenance
LE RAYONNEMENT HAUTE FR- QUENCE (H.F.) risque de provoquer des interfrences.
LE SOUDAGE LARC risque de provoquer des interfrences.
1-5. Principales normes de scurit
1-6. Information sur les champs lectromagntiques
SECTION 2 DEFINITIONS
h Hours s
2-1. Symbol Definitions
SECTION 3 SPECIFICATIONS
3-1. Weld, Power, And Engine Specifications
3-2. Dimensions, Weights, And Operating Angles
3-3. Fuel Consumption (Kohler-Powered Units)
3-4. Fuel Consumption (Honda-Powered Units)
3-5. Duty Cycle
3-6. Auxiliary Power Curve
3-7. Volt-Ampere Curves
MIN MID MAX
SECTION 4 INSTALLATION
4-1. Installing Welding Generator
4-2. Grounding Generator To Truck Or Trailer Frame
4-3. Grounding Generator When Supplying Building Systems
4-4. Engine Prestart Checks (Kohler-Powered Units)
4-5. Engine Prestart Checks (Honda-Powered Units)
+
4-6. Connecting The Battery (Honda Electric-Start Models Only)
4-7. Connecting To Weld Output Terminals
4-8. Selecting Weld Cable Sizes*
SECTION 5 OPERATING THE WELDING GENERATOR
5-1. Controls (Kohler-Powered Units)
5-2. Controls (Honda-Powered Units) (See Section 5-3)
5-3. Description Of Controls (Honda-Powered Units) (See Section 5-2)
Notes
SECTION 6 OPERATING AUXILIARY EQUIPMENT
6-1. Auxiliary Power Panel 495 218 (USA)
6-2. Optional Auxiliary Power Panels
OM-498 Page 22
6-3. Auxiliary Power Panel Ratings
Unless otherwise stated, the rating of duplex outlets is the combined load of all receptacles.
Total power from generator NOT to exceed 3500 Watts (60 Hz)
6-4. Wiring Instructions For Optional 120/240 Volt Twistlock Plug (NEMA L14-30P)
Notes
SECTION 7 MAINTENANCE
7-1. Routine Maintenance
8 h 20 h
50 h
100 h
7-2. Maintenance Label
ENGINE MAINTENANCE
200 h
50 h
8 h
7-4. Adjusting Engine Speed (Kohler-Powered Units)
7-5. Adjusting Engine Speed (Honda-Powered Units)
SECTION 8 TROUBLESHOOTING
8-1. Troubleshooting
A. Welding
B. Auxiliary Power
C. Engine
Page
Page
Page
Page
SECTION 10 AUXILIARY POWER GUIDELINES
10-1. Selecting Equipment
OR
10-2. Grounding Generator To Truck Or Trailer Frame
10-3. Grounding When Supplying Building Systems
10-4. How Much Power Does Equipment Require?
10-5. Approximate Power Requirements For Industrial Motors
10-6. Approximate Power Requirements For Farm/Home Equipment
10-7. Approximate Power Requirements For Contractor Equipment
10-8. Power Required To Start Motor
10-9. How Much Power Can Generator Supply?
10-10.Typical Connections To Supply Standby Power
10-11.Selecting Extension Cord (Use Shortest Cord Possible)
SECTION 11 STICK WELDING (SMAW) GUIDELINES
11-1. Stick Welding Procedure
OM-498 Page 42
11-2. Electrode and Amperage Selection Chart
2
3
11-3. Striking an Arc Scratch Start Technique
1 2 3
11-5. Positioning Electrode Holder
11-6. Poor Weld Bead Characteristics
11-7. Good Weld Bead Characteristics
11-8. Conditions That Affect Weld Bead Shape
11-9. Electrode Movement During Welding
11-10.Butt Joints
11-11.Lap Joint
11-12.Tee Joint
11-13.Weld Test
11-14.Troubleshooting Porosity
11-15.Troubleshooting Excessive Spatter
11-16.Troubleshooting Incomplete Fusion
11-17.Troubleshooting Lack Of Penetration
11-18.Troubleshooting Excessive Penetration
11-19.Troubleshooting Burn-Through
11-20.Troubleshooting Waviness Of Bead
11-21.Troubleshooting Distortion
Page
SECTION 12 PARTS LIST
Figure 12-1. Main Assembly
Page
Page
Page
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Warranty Questions?
Call 1-877-HOBART1 for your local Hobart distributor.
Effective October 1, 1999
Please complete and retain with your personal records.
Resources Available
Always provide Model Name and Serial/Style Number.
Owners Record