Lincoln Electric IM612 manual

Contents

Main RANGER 8 + DIESEL OPERATORS MANUAL IM612 Safety Depends on You FOR ENGINE powered equipment. i ELECTRIC AND MAGNETIC FIELDS may be dangerous ii ARC RAYS can burn. ELECTRIC SHOCK can kill. FUMES AND GASES can be dangerous. FOR ELECTRICALLY powered equipment. CYLINDER may explode if damaged. iii WELDING SPARKS can cause fire or explosion. PRCAUTIONS DE SRET PRCAUTIONS DE SRET POUR LES MACHINES SOUDER TRANSFORMATEUR ET REDRESSEUR Mar. 93 Thank You Please Examine Carton and Equipment For Damage Immediately vv ENGINE SERVICE vi TABLE OF CONTENTS vii TABLE OF CONTENTS A-1 OUTPUT - GENERATOR TECHNICAL SPECIFICATIONS - RANGER 8+ DIESEL (K1632-1) INPUT - DIESEL ENGINE RATED OUTPUT - WELDER PHYSICAL DIMENSIONS A-2 INSTALLATION INSTRUCTIONS SAFETY PRECAUTIONS Only qualified personnel should install, use, or service this equipment. LOCATION AND VENTILATION See additional warning information at front of this operators manual. STORING PRE-OPERATION ENGINE SERVICE OIL A-4 A-4 FUEL BATTERY CONNECTIONS SPARK ARRESTER A-5 ELECTRICAL CONNECTIONS MACHINE GROUNDING WELDING CABLE CONNECTIONS Table A.1 TOTAL COMBINED LENGTH OF ELECTRODE AND WORK CABLES A-6 A-6 AUXILIARY POWER RECEPTACLES, PLUGS, AND HAND-HELD EQUIPMENT CIRCUIT BREAKERS PREMISES WIRING RANGER 8+ DIESEL Figure A.1 CONNECTION OF RANGER 8+ DIESEL TO PREMISES WIRING B-1 GENERAL DESCRIPTION DESIGN FEATURES AC/DC STICK WELDING (Constant Current) DC SEMIAUTOMATIC WIRE FEED WELDING (Constant Voltage) AC/DC TIGWELDING (Constant Current) DIESEL ENGINE RECOMMENDED APPLICATIONS WELDER GENERATOR LIMITATIONS CONTROLS AND SETTINGS FIGURE B.1 OUTPUT PANEL CONTROLS MACHINE CONTROLS B-4 B-5 ENGINE OPERATION BEFORE STARTING THE ENGINE DIESEL fuel can cause fire or explosion. USE DIESEL FUEL ONLY STARTING THE ENGINE BREAK-IN PERIOD TABLE B.1 TYPICAL RANGER 8+ DIESEL FUEL CONSUMPTION WELDING OPERATION See additional warning information throughout this operators manual. B-7 WELDING PROCESS STICK (CONSTANT CURRENT) WELDING TIG (CONSTANT CURRENT) WELDING WIRE FEED WELDING PROCESSES (CONSTANT VOLTAGE) B-8 B-9 AUXILIARY POWER SIMULTANEOUS WELDING AND POWER LOADS RANGER 8+ DIESEL SIMULTANEOUS WELDING AND POWER LOADS (OUTPUT CONTROL SET AT 10) TABLE B.4 B-10 115/230 VOLT DUAL VOLTAGE RECEPTACLE FIGURE B.3 115V DUPLEX RECEPTACLES Maximum Current Draw from 115V Duplex Receptacles - No Welding ACCESSORIES C-1 GENERAL OPTIONS / ACCESSORIES TIG WELDING OPTIONS / ACCESSORIES ACCESSORIES RANGER 8+ DIESEL ACCESSORIES - CONNECTION DIAGRAMS CONNECTION OF RANGER 8+ DIESEL TO LN-7 & K240 CONTACTOR KIT S17742 10-2-92 D-1 MAINTENANCE D-1 ROUTINE MAINTENANCE SAFETY PRECAUTIONS See additional warning information throughout this operators manual and the Engine manual as well. MAINTENANCE D-2 BATTERY ENGINE ADJUSTMENTS SLIP RINGS HOW TO USE TROUBLESHOOTING GUIDE E-2 PROBLEMS (SYMPTOMS) POSSIBLE AREAS OF MISADJUSTMENTS(S) RECOMMENDED COURSE OF ACTION E-3 PROBLEMS (SYMPTOMS) POSSIBLE AREAS OF MISADJUSTMENTS(S) RECOMMENDED COURSE OF ACTION Page DIAGRAMS WIRING DIAGRAM - RANGER 8+ DIESEL DIAGRAMS Page Now Available...12th Edition The Procedure Handbook of Arc Welding How To Read Shop Drawings New Lessons in Arc Welding Need Welding Training? Lincoln Welding School AVISO DE PRECAUCION ATTENTION WARNUNG ATENO AVISO DE PRECAUCION ATTENTION WARNUNG ATENO