20.Place a side panel on top of the cart bed flange, inside the lip of the front panel. Fasten the side panel to the front panel using three 1/4" x 5/8" hex bolts and 1/4" nylock nuts. Fasten the side panel to the cart bed flange using two 1/4" x 5/8" hex bolts, 1/4" flat washers and 1/4" nylock nuts. Tighten. See figure 11. Repeat on other side.
1/4" x 5/8" |
|
HEX BOLT | 1/4" NYLOCK NUT |
1/4" FLAT
WASHER
| 1/4" x 5/8" |
1/4" NYLOCK NUT | HEX BOLT |
FIGURE 11
21.Screw a 1/4" nylock nut onto a 1/4" x 1" hex bolt until it is about 1/4" from the bolt head. Insert the bolt into the hole shown in the side of the cart in figure 12.
Fasten the bolt to the cart using a 1/4" nylock nut. Tighten so that the nut is one or two threads past the end of the bolt. Repeat on the other side.
22.Assemble the cross brace to the top rear holes in the side panels using four 1/4" x 5/8" hex bolts and 1/4" nylock nuts. See figure 12.
1/4" NYLOCK NUT | 1/4" x 5/8" | |
HEX BOLT | ||
|
CROSS
BRACE 1/4" x 1"
HEX BOLT
1/4" NYLOCK NUT
1/4" NYLOCK NUT
FIGURE 12
23.Assemble a door latch at each end of the cross brace using a 5/16" x 3/4" hex bolt, a nylon washer and a 5/16" nylock nut. Place the nylon washer between the door latch and cross brace. Tighten so that latch is snug but will still rotate. See figure 13.
5/16" x 3/4"
HEX BOLT
CROSS
DOOR BRACE
LATCH
5/16" NYLOCK NUT
NYLON
WASHER
FIGURE 13
24.Install the poly hard top using fourteen 1/4" x 3/4" hex bolts and 1/4" flat washers on the outside and fourteen 1/4" flat washers and 1/4" nylock nuts on the inside. Tighten. See figure 14.
1/4" NYLOCK NUT POLY HARD TOP
1/4" FLAT WASHER
1/4" FLAT WASHER
1/4" x
3/4"
HEX BOLT
FIGURE 14
10