TOOLS REQUIRED FOR ASSEMBLY

2 Adjustable Wrenches (min 3/4” open)

Flathead Screwdriver

3/16 Allen Wrench (supplied in parts bag)

NOTE: BECAUSE OF THE SIZE AND WEIGHT OF THIS FAN, ASSEMBLY MAY REQUIRE TWO PEOPLE.

NOTE: ALL HARDWARE REFERRED TO IN THE INSTRUCTIONS MAY BE FOUND IN THE SUPPLIED PARTS BAGS.

BASE ASSEMBLY (Figure 1)

1.Place Base on floor.

2.Fit Mounting Flange through large hole in center of Base.

3.Insert (4) 3/8-16 X 1” Carriage Bolts through Mounting Flange and Base.

4.Tilt Base and secure one Carriage Bolt at a time by first putting on a 3/8” Split Lockwasher and then a 3/8-16 Hex Nut. DO NOT FULLY TIGHTEN AT THIS TIME. Repeat above procedure with remaining Bolts.

5.GO BACK AND FULLY TIGHTEN each Hex Nut so that the Flange is securely assembled to the Base.

6.Thread the 3/8-16 X 3/4” Set Screw into the Mounting Flange.

Carraige Bolts (4)

MOTOR & COLUMN ASSEMBLY (Figure 2)

1.Remove motor from foam, place on a stable level surface on its side with the oscillation shaft facing upward.

2.Slide flat section on Upper Tube of Column Assembly inside Motor Mounting Bracket Slot. Align the 1/2" diameter Hole in the flat section on the Upper Tube of Column Assembly with the 1/2" diameter Hole in the Motor Mounting Bracket.

3.Insert the 1/2" diameter x 1" long Hex Bolt (3/4" head) through the Motor Bracket, and the Upper Tube Assembly. Place 1/2" di- ameter Split Lockwasher then 1/2" diameter Nut (3/4" hex) and tighten fully with 2 Adjustable Wrenches.

NOTE: Secure these parts before continuing to the Column/Base Assembly section.

4.Insert one 1/4-20 x 1 3/8" Carriage Bolt through the Arc-Shaped

Slot in Motor Bracket and Hole in Upper Pipe of Column.

To Fasten: Place one 1/4" Flatwasher, one 1/4" Internal Tooth Lockwasher, a second 1/4" Flat Washer and then tighten the Ad- justment Knob over the remaining threads.

Figure 2

Front View

Figure 2A

Oscillating Model

GRILL AND BLADE ASSEMBLY

(Figures 3 and 4)

1.Loosen knob, tilt fan head back halfway, retighten knob.

2.Put rear grill onto motor, Lining up the six holes in the grill with the six threaded holes in the mounting flange. Install six 10-32 x 5/16 hex bolts through the grill into the mounting flange. Securely tighten all bolts.

3.Loosen knob and return head to a vertical postion. Retighten knob.

4.Push fan blade onto motor shaft, center hub facing away from motor, until it stops against shaft. Align bolt head set screw with flat of the motor shaft. TIGHTEN VERY SECURELY WITH AN ADJUSTABLE WRENCH. Failure to securely tighten set screw could result in damage to the fan and/or personal injury.

5.Hold the front grill so that the name, in the center, is right side up and straight across. Starting at the top: Fasten front grill to rear grill by sliding the hooked wires on the front grill over the Outer- most Ring on the rear grill. (Figure 4-Detail A)

6.The bottom most Hooks will require the use of a flathead screw- driver to complete assembly. Stand behind Fan. Slip the flat of the blade between the front and rear grills, next to one of the unfastened hooks. (Figure 4-Detail B) Pull screwdriver handle upwards towards the rear grill. Slip the front grill hook over the rear grill outer ring with a push. Repeat procedure with remaining Hooks. Caution: Be careful not to bend any wires on grills or pinch your hands during assembly.

7.Attach pull cord to pull chain. Fan assembly is now complete. Re- fer to sections below for correct operating instructions and main- tenance.

OPERATING INSTRUCTIONS

1.)TO OPERATE: Plug cord into a grounded 120V, 60 Hz outlet. Select desired operating speed with pull cord on the rear of the motor:

First pull: High

Second pull: Medium

Third pull: Low

Fourth pull: OFF

NOTE: This fan is very heavy. Failure to securely hold onto head assembly while adjusting head height or head angle could result in personal injury.

2.)TO ADJUST HEAD ANGLE: While holding head firmly, loosen knob under motor (turn counterclockwise). Tilt head to desired position FIRMLY retighten knob under motor.

3.)TO ADJUST HEAD HEIGHT: While holding upper column firmly, loosen set screw on column collar (turn counterclockwise). Raise or lower head to desired position. FIRMLY retighten set screw.

NOTE: Motor Head Adjustment Knob, On/Off Pull Cord and Set Screw Placement have the same location on oscillating or non- oscialling models.

1.

2.

3.

Base

Split Lockwasher (4)

Set Screw

Mounting Flange

Hex Nut (4)

Non-Oscillating Model

Oscillating Model

Detail A

Top Hooks

NOTE FOR OSCILLATING MODELS: FAN IS SHIPPED WITH 90º OSCILLATION ANGLE, FOR 45º OSCILLATION ANGLE, CON-

NECT THE OSCILLATION LINK TO THE INNERMOST HOLE IN THE CAM GEAR.

Figure 1

COLUMN TO BASE ASSEMBLY

1.Rest Column and Head Assembly on floor next to the Base As- sembly. Tilt Base Assembly up on end. Pick up Lower Pipe of Column and insert bottom of Pipe into the Mounting Flange.

2.Tilt entire Assembly (base and head) upright. Confirm that the column is fully seated in Mounting Flange. Insert and securely tighten the 3/8"-16 x 3/4" Allen Set Screw in Mounting Flange with the Allen Wrench (supplied in parts bag). Make sure Screw is fully tightened and there is NO looseness between Column and Mounting Flange.

 

 

Detail B

Figure 3

Figure 4

Bottom Hooks

Non-Oscillating Model

Detail A

Top Hooks

 

 

 

Detail B

 

 

 

 

 

 

Figure 3

 

Bottom Hooks

Figure 4

Cam

Gear

MAINTENANCE

WARNING: ALWAYS UNPLUG THE CORD BEFORE MOV- ING OR SERVICING.

WARNING: DO NOT IMMERSE FAN IN WATER!

CLEANING: Use a soft cloth and mild soap solution such as liquid dish washing detergent. Dry all parts completely before reconnect- ing to power supply.

CAUTION: Do not use gasoline, benzine, thinner, harsh cleaners, etc. as they will damage the Fan. NEVER use

ALCOHOL OR SOLVENTS.

SERVICING: All other servicing, with the exception of general user maintenance, should be performed by an authorized service repre- sentative. Call 1-800-233-0268, Monday through Friday, between the hours of 8:00 a.m.and 5:00 p.m. for the location of your nearest ser- vice center.

LUBRICATION: Precision bearings are sealed at the factory for life and do not require further lubrication.

STORAGE: Store the Fan, with these instructions, in a clean and dry place.

New 3/04

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New 3/04

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Air King 9135, 9175 Tools Required for Assembly, Grill and Blade Assembly, Operating Instructions, Column to Base Assembly

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