TORTILLA DIVIDER AND ROUNDER

Mechanical

Features

Designed and manufactured in accordance with BISSC sanitation standards

Durable stainless steel frame

Stainless steel guards and 500 lb. hopper for easy sanitation

Precision stainless steel tunnel housing for longevity and sanitation

Dual auger design for gentle dough handling

All drives are high-efficiency Class F insulated Eurodrive Gearmotors with A.C. speed control including augers, metering pump, cut-off knife rounder belt and proofer drive

3-inch metering pump for precise flow control with less pressure

Patented UHMW free-flow manifold for even dough distribution

UHMW rotary cut-off knife

Venturi-style vacuum system with vacuum transducer

Poly Slick Rounder Belt to prevent sticking

UHMW Concave Rounder Bars with a patented Floating Foot to produce round dough pieces without dough leakage

Hinged rounder bar frame with gas spring assist for easy cleaning and maintenance access

Cantilevered rounder frame design for quick belt changes

Independently controlled UHMW Kicker Roller for precise dough ball transfer control

HBD Divider

Electrical

Features

Operator panel is NEMA 4 rated and mounted on a swivel arm for easy access

Operator panel includes:

Allen Bradley 600C keypad operator interface to control:

Auger pressure, metering pump speed

Vacuum level

Alarm messages and product codes

Rounder belt speed

Allen Bradley push-buttons for:

Two-button start

Stop and Emergency Stop

Master relay control

NEMA 12 painted remote electrical enclosure including:

Main disconnect switch

Full voltage magnetic NEMA rated

starters

Allen Bradley 5/03 PLC

Toshiba Inverters

Schmersal key safety switches

Closed loop pressure control system with pressure transducer

PLC controlled cleaning system for reduced sanitation cost

Electronic proofer synchronization kit with proofer drive

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AMF Tortilla Divider And rounder System Mechanical, Electrical, Nema 12 painted remote electrical enclosure including

Tortilla Divider And rounder System specifications

The AMF Tortilla Divider and Rounder System is a cutting-edge solution designed for tortilla production, catering to the ever-growing demand for high-quality, consistent tortillas in the food industry. The system incorporates advanced technologies and innovative features that enhance efficiency, productivity, and product quality.

One of the standout features of this system is its precise dough dividing capability. The AMF Tortilla Divider utilizes advanced electronic controls to ensure uniform weight distribution, which is crucial for achieving consistent tortilla sizes and shapes. This precision reduces scrap and improves overall yield, making it a cost-effective choice for manufacturers.

Furthermore, the integrated rounder within the system enhances the shaping process. It forms the divided dough pieces into perfectly round balls, which is essential for producing smooth, evenly shaped tortillas. The rounder employs a series of rollers and conveyors engineered for gentle handling, thereby minimizing stress on the dough. This gentle treatment helps maintain the gluten structure, leading to superior texture and flexibility in the final product.

Another significant characteristic of the AMF Tortilla Divider and Rounder System is its versatility. It can accommodate various types of dough, including corn and flour, and can be easily adjusted to produce different tortilla sizes and thicknesses. This adaptability makes it an ideal solution for manufacturers looking to diversify their product offerings based on consumer demand.

In terms of technology, the system is equipped with real-time data monitoring and control systems. This feature allows operators to track performance metrics, such as production rates and dough consistency, ensuring that any issues can be quickly addressed. This data-driven approach not only improves operational efficiency but also enhances product quality.

The design of the AMF Tortilla Divider and Rounder System emphasizes ease of use and maintenance. Cleanability was a key consideration during its development, with smooth surfaces and accessible components that meet hygiene standards. This focus on cleanliness reduces downtime and helps maintain a safe production environment.

In conclusion, the AMF Tortilla Divider and Rounder System represents an essential investment for tortilla manufacturers aiming to boost productivity while ensuring the highest quality standards. Its advanced features, versatile applications, and user-friendly design make it the go-to choice in modern tortilla production.