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Amtrol RTR, Top Down, WH-7 Classic Series, WH-9 Classic Series PRIORITY W/CIRCULATORS - SCHEMATIC 4, ZONE VALVES - SCHEMATIC 3

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T T

X X

Boiler Aquastat

Zone Outputs

Priority or

DHW Zone

Thermostat

Inputs

Typical Multi-Zone Relay

BoilerMate

Circulator

BoilerMate

Thermostat

PRIORITY W/CIRCULATORS - SCHEMATIC 4ZONE VALVES - SCHEMATIC 3

3-WIRE ZONE VALVES

Contents

Main INSTALLER: LEAVE THIS MANUAL WITH THE OWNER West Warwick, Rhode Island 02893 INSTALLATION, OPERATION & MAINTENANCE INSTRUCTIONS BOILERMATE INDIRECT-FIRED WATER HEATERS 1. TABLE OF CONTENTS 10. Wiring All Ready-To-Run (RTR) Models ....................... 16. General Safety Information ........................................... 15. Cleaning the BoilerMate Heat Exchanger ................... 14. Replacement Parts ........................................................ 3. REQUIRED COMPONENTS AND ACCESSORIES CHECKLIST Use this chart to select the proper circulator for your BOILERMATE. 4. WH-7 & 9 CLASSIC SERIES Page 5. TOP DOWN TD-SERIES Page 6. READY-TO-RUN RTR-SERIES TOP VIEW SIDE VIEW Page 7. WHS PREMIER SERIES Page 8. WIRING ALL SMART CONTROL MODELS HONEYWELL L8124 A & C HONEYWELL L8148A HONEYWELL L8124 B & D HONEYWELL L8148 J BOILERMATE WHITE - RODGERS 8J48 A BOILERMATE JUNCTION BOX WHITE - RODGERS 8J48A BOILERMATE PRIORITY WIRING HONEYWELL L8124 A & C PRIORITY WIRING HONEYWELL L8124 B & D PRIORITY WIRING HONEYWELL L8148A PRIORITY WIRING HONEYWELL L8148B PRIORITY WIRING HONEYWELL L8148 J PRIORITY WIRING HONEYWELL L8148 J PRIORITY WIRING WHITE-RODGERS 8J48A Typical Multi-Zone Relay Utilizing Post-Purge Feature Typical Multi-Zone Relay 24V without Post-Purge Feature Water Sensor Plug WATER SENSOR INSTALLATION (IF EQUIPPED) Page PRIORITY W/CIRCULATORS - SCHEMATIC 4 ZONE VALVES - SCHEMATIC 3 3-WIRE ZONE VALVES BOILER CONTROL - SCHEMATIC 5 HONEYWELL L8148E 4 WIRE ZONE VALVE 3 WIRE ZONE VALVE 10. WIRING ALL READY-TO-RUN (RTR) MODELS CIRCULATOR RELAY OPERATION HONEYWELL L8148A OR SIMILAR W/120V HIGH LIMIT CIRCULATOR RELAY BOX 1234 LIVE NEUT HONEYWELL L8148A OR SIMILAR W/PRIORITY HONEYWELL L8148J W/MILLIVOLT GAS VALVE TYPICAL MULTI-ZONE CONTROL WHITE RODGERS 8J48A W/24V GAS VALVE 11. STARTUP PROCEDURE FOR ALL MODELS 12. SETTING THE SMART CONTROL 13. TROUBLESHOOTING PROBLEM No hot water Insufficient hot Circulator or zone valve will not operate when calling for hot SOLUTION 14. REPLACEMENT PARTS 15. CLEANING THE BOILERMATE HEAT EXCHANGER COIL 15. GENERAL SAFETY INFORMATION