APRILAIRE MODEL 6404 ZONED COMFORT CONTROL PANEL

WIRING DIAGRAM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CONTROL

 

 

 

 

 

 

ZONE 1

ZONE 2

ZONE 3

ZONE 4

DAMPER

PANEL

HUM

EAC

 

EP_OUT

 

 

POWER

POWER

R

B

 

COM NC NO COM NC NO COM NC NO COM NC NO

C R

R C

 

 

C A

HVAC

B

 

 

 

 

 

 

 

 

 

 

O

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

W2

 

 

 

 

 

 

 

 

 

 

EQUIPMENT

Y2

 

 

 

 

 

 

 

 

 

 

W1

 

 

 

 

 

 

 

 

 

 

 

Y1

 

 

 

 

 

 

 

 

 

 

 

G

 

 

 

 

 

 

 

 

 

 

 

RH

 

 

 

 

 

 

 

 

 

 

 

RC

 

 

 

 

 

 

 

 

POWER

 

 

 

 

 

 

 

 

 

 

 

 

R

 

 

 

 

 

 

HUM

 

C

 

 

 

 

 

 

ZONE1

 

 

 

FUSE -3A

 

LED’s

 

O

 

 

 

 

 

 

W

 

 

 

 

 

 

 

 

Y

 

 

 

 

 

 

EAC

 

B

 

 

 

 

 

 

 

 

 

 

 

 

VISIBLE

 

 

R

 

 

 

 

 

 

 

G

 

 

 

 

 

 

HEATING

ZONE 2 ZONE3

2S

THERMOSTATCONNECTIONS

 

 

 

 

THROUGH THEENCLOSURE

 

2S

B

A

 

 

COOLING

 

C

 

 

 

 

 

 

 

W

 

 

 

 

 

 

 

 

Y

 

 

ON OFF

 

 

 

FAN ON

 

O

 

ZONE 1

ANY ZONE

 

 

 

G

 

HEAT PUMP

HEAT/COOL

 

 

 

2S

 

ELECTRIC

GAS

 

 

 

 

 

 

NO PURGE

PURGE

 

 

VAC

 

R

 

ON OFF

 

 

 

 

 

C

T.D.O.

D

C

#ZONES TO STAGE

 

 

 

W

B

A

 

E-HEAT

 

 

 

 

 

 

45

CL:40

PLENUM SENSOR

 

 

Y

 

 

 

 

(TIME DELAY

140

HT:170

 

 

 

O

 

 

 

 

 

 

 

OVERRIDE)

 

ON OFF

 

 

 

ZONE 1

 

G

 

 

 

 

 

 

D

C

STAGE MINUTES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R

 

D

C

AUX. MINUTES

 

ZONE 2

 

 

B

A

 

 

 

 

C

 

 

 

 

 

 

 

ZONE

W

 

 

 

 

 

 

 

Y

 

SPARE FUSE

 

 

 

ZONE 3

 

 

 

 

 

4

O

 

 

 

 

 

 

 

G

PLENUM

 

 

 

 

 

 

 

 

ZONE/VAC

E-HEAT

 

ZONE 4

 

2S

SENSOR

 

 

 

 

SELECTOR

SELECTOR

 

 

 

 

 

 

 

 

 

 

 

OFF/ON

OFF/ON

 

 

CONTROL PANEL

TERMINAL DESIGNATIONS

R24V (hot) Thermostat voltage

C 24V (com) T-stat (if required) & damper voltage

G Fan (thermostats and equipment)

Y/Y1

1st Stage Cooling or Compressor

 

(thermostats and equipment)

W/W1

1st Stage Heat or Auxiliary Heat

 

(thermostats and equipment)

Y2

2nd Stage Cooling or Compressor

 

(equipment)

W2

2nd Stage Heat or Emergency Heat

 

(equipment)

OReversing Valve—Cool

B Reversing Valve—Heat

2S 2nd Stage Heat and/or 2nd Stage Cool (thermostats)

NC

Normally closed damper output

NO

Normally open damper output

24VAC

Voltage source for control panel,

 

thermostats and dampers

RH

Heating transformer — 24V (hot)

RC

Cooling transformer — 24V (hot)

HUM

Auxiliary relay active w/ heat calls

EAC

Auxiliary relay active w/ blower operation

A&B

Expansion panel connections

PRODUCT SPECIFICATIONS

 

 

 

 

 

RATED VOLTAGE

 

20 to 30 VAC

 

 

 

RATED CURRENT

 

3 amp

 

FUSE RATING

 

3 amp, slow blow fuse

 

MAXIMUM AMBIENT TEMPERATURE

 

140˚F

 

RH AND RC TERMINALS

 

Independent heat and cool relays for 2 transformer systems

 

PLENUM SENSOR

 

 

 

HIGH LIMIT TEMPERATURE

 

Selectable between 140˚F and 170˚F

 

PLENUM SENSOR

 

 

 

LOW LIMIT TEMPERATURE

 

Selectable between 40˚F and 45˚F

 

 

 

 

 

 

TRANSFORMER

REQUIREMENTS

 

MAX. # OF

 

POWERED

REQUIRED VA

DAMPERS

40

3 or Less

75

4 thru 6

40 per 3 Dampers

7 or more

 

 

ADDITIONAL INSTALLATION FEATURES

• 45 degree angled terminals

• Fuse protection with extra fuse

• Enclosure accommodates wiring from the side or rear

• Convenient control of E-Heat through thermostat or on board switch

• Wiring diagram on front cover

• Selectable - any zone sets mode or zone 1 sets mode

• Available common terminal for 24 volt powered stats

Elec/non-elec selectable - proper control of the fan (G-terminal) for either

• Compatible with power-stealing thermostats

electric or fossil fuel furnaces

PO Box 1467 • Madison, WI 53701-1467 • Phone 800/334-6011 • Fax 608/257-4357www.aprilairecontractor.com

Form No. 5034 50.06.04 Printed in U.S.A.

©2004 Research Products Corporation

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Aprilaire 6404 manual Product Specifications, Transformer Requirements, Additional Installation Features

6404 specifications

The Aprilaire 6404 is a highly efficient dehumidifier designed specifically to enhance indoor air quality and create a more comfortable living environment. Recognized for its durability and performance, the Aprilaire 6404 is particularly suited for medium to large homes, efficiently managing humidity levels and reducing the risk of mold growth and dust mites.

One of the main features of the Aprilaire 6404 is its impressive capacity to remove up to 70 pints of moisture from the air per day. This makes it ideal for basements, crawl spaces, and other areas prone to excess moisture. The unit is equipped with an energy-efficient compressor that not only minimizes energy usage but also maximizes performance, making it a smart choice for environmentally conscious homeowners.

The Aprilaire 6404 utilizes a built-in humidistat that intelligently controls the humidity levels within your home. This technology allows the dehumidifier to automatically turn on or off based on the humidity readings, ensuring optimal performance and energy efficiency. Users can also manually set their desired humidity level, which offers flexibility and control over the home environment.

Another noteworthy characteristic of the Aprilaire 6404 is its easy installation process. The unit can be hardwired into existing HVAC systems, or it can be used as a portable solution, allowing homeowners to choose the setup that best meets their needs. Additionally, the unit features a continuous drainage option, which eliminates the need to empty a water reservoir frequently.

The design of the Aprilaire 6404 is not only functional but also visually appealing, with a sleek exterior that can complement any home décor. It operates quietly, ensuring minimal disruption to daily activities while providing effective moisture control.

Maintenance is also made simple with the Aprilaire 6404. The washable filter is easily accessible and can be cleaned and reused, which not only enhances the lifespan of the unit but also promotes healthier air quality.

Overall, the Aprilaire 6404 stands out as a reliable and efficient dehumidifier that combines advanced technology with user-friendly features, making it an excellent investment for any homeowner looking to improve their indoor air quality and overall comfort.