BENDIX BW2396 manual Mounting the Puraguard QC OIL Coalescing Filter, Connecting the AIR Hoses

Models: BW2396

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4.Do not locate the PuraGuard QCfilter near heat producing components such as the vehicle exhaust and provide adequate clearance from moving components e.g. drive shaft, suspension, pitman arm, etc.

5. Locate the PuraGuard QCfilter on the vehicle so that a minimum of 12 inches of clearance is available horizontally (90° minimum arc) to allow servicing. This will permit a strap wrench to be used when replacing the filter.

6.Be sure that there is sufficient room to attach hoses to the PuraGuard QCfilter.

7.To permit draining of collected contaminants, at least a 6 inch clearance below the filter is recommended. Nominal clearance above is required.

8.The PuraGuard QCoil coalescing filter must be installed after a properly functioning air dryer. Failure to locate the filter after an air dryer can cause the filter to malfunction. An air dryer eliminates certain conditions in the discharge line that could compromise the design of the filter.

9.Do not mount the unit in the engine compartment.

MOUNTING THE PURAGUARD QCOIL COALESCING FILTER

1.After positioning the PuraGuard QCoil coalescing filter according to the installation requirements, mark the position of the mounting holes on the frame rail. Note: Check the vehicle manual before drilling a frame member.

2.Use vehicle manufacturer guidelines for mounting hardware (use at least grade 5 hardware). Torque to 160-200 in-lbs.

CONNECTING THE AIR HOSES

1.The PuraGuard QCfilter supply and delivery ports are 1/2-14 NPT. Install minimum 1/2 inch inside diameter air hoses. Install fittings prior to mounting the filter.

2.Hoses must be installed without tight turns that might cause air flow restrictions. Note: Check that the hose attachment agrees with the air flow arrow symbol (see Figure 1).

OPERATIONAL TEST

Build the air system to governor cutout. Shut off the engine. Using a soap solution, check all hoses and fittings leading

to and from the filter for leakage and integrity. Repair any excessive leaks - exceeding a 1 inch bubble in 5 seconds - before restoring vehicle to service.

MAINTENANCE KIT INSTALLATION

KIT DESCRIPTION

A kit is available for cartridge replacement.

VEHICLE PREPARATION

1.Park the vehicle on a level surface and prevent movement by means other than the brakes.

2.Drain all reservoirs to 0 p.s.i.

3.Drain the contents of the sump into a suitable container for disposal and then close the drain valve.

DISASSEMBLY AND CLEANING

1.Using a strap wrench, unscrew the cartridge.

2.Remove and discard the cartridge.

INSPECTION

1.Inspect the PuraGuard QCoil coalescing filter for broken or missing parts. Replace as necessary.

2.Inspect the drain valve for any build-up that could impair its function. Clean as necessary.

3.Inspect the housing during filter replacement. Replace the PuraGuard QCoil coalescing filter if the body is becoming clogged with carbon or dirt, clean the supply and delivery ports if necessary.

ASSEMBLY

1.Tighten the replacement cartridge by turning the cartridge 180° after the cartridge seal touches the aluminum body. Tighten with a strap wrench, do not tighten by turning the drain valve.

OPERATIONAL TEST

Build the air system to governor cutout. Shut off the engine. Using a soap solution, check all hoses and fittings leading to and from the PuraGuard QCfilter for leakage and integrity. Repair any excessive leaks - exceeding a 1 inch bubble in 5 seconds - before restoring vehicle to service.

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BENDIX BW2396 Mounting the Puraguard QC OIL Coalescing Filter, Connecting the AIR Hoses, Operational Test, Inspection