Billy Goat KD511SP, TKD511SP Troubleshooting, Parts List, Engine Service and Warranty

	19		Item	Description			KD511SP	Qty.	TKD511SP	Qty.
			No.				Part No.		Part No.
	PARTS LIST		86	Wheel With Sprocket A ss'y Cast ( 21, 94, 95, 96)		890242		2	890242	2	* Denotes
			87	Chain 52 Pitch		890239		2	890239	2	standard
			88	Chain 40 Pitch		900323		1	900323	1
											hardware
	( Continued from		89	Washer Flat 5/16 (3/8 ID x 7/8 x 1 1/6)		*8171003		4	*8171003	4
			90	Bolt Carriage 5/16 - 18 x 3/4		*8024039		4	*8024039	4	item that
	page 11 )										may be
			91	Washer Spring Lock 5/16		*8177011		4	*8177011	4
			92	Nut Regular 5/16 - 18		*8142002		4	*8142002	4	purchased
			93	Jackshaf t		900320		1	900320	1	locally.
			94	Sprocket (per Assemby) (size # 65A 26) 26 Teeth		890238		1	890238	1
			95	Screw Self Tap 1/4-14 x 3/4 (Per A ssembly)		800505		5	800505	5
			96	Washer Lock External Tooth (Per A ssembly)		*8181007		5	*8181007	5
			97	Jackshaf t Ass'y (incl. 93, 101, 102, 107, 108, 109)		890197		1	890197	1
			98	Shield Muf fler TKDSP		890190		1	890190	1
			99	Label Clutch		830503		1	830503	1
			100	Label - Warning Guards		900327		1	900327	1
			101	Bearing Plate		900317		2	900317	2
			102	Bearing Ball (w ith Snap Ring)		900321		2	900321	2
			103
			104	Rod Bail Clutch		900970		1	900970	1
			105
			106
			107	Sprocket - 17 Tooth		900303		1	900303	1
			108	Sprocket - 8 Tooth		900302		2	900302	2
			109	Roll Pin 3/16 Dia. x 1 1/4 Lg.		*8195166		4	*8195166	4
			110	Locknut 5/16 - 18 Flange		850164		5	850164	5
			111	Screw Cap 1/4-20 x 1-1/2 Hex					8041008	2
			112	Bracket Control A ss'y (incl. 113, 114, 115)		900221		1	900221	1
			113	Spring		900136		1	900136	1
			114	Roll Pin 1/8" Dia. x 1 1/4 Lg.		*9195106		1	*9195106	1
			115	Rod Clutch		900208		1	900208	1
			116	Screw Cap 1/4-20 x 1" Lg.		*8041006		2	*8041006	2
			117	Washer 1/4" Flat (5/16 ID x 3/4 Od x 1/16)		*8171002		4	*8171002	4
			118	Guard Chain A ss'y TKDSP		890231		1	890195	1
			119	Clip - Clutch Cable		900999		1	900999	1
			120
			121	Clutch Double Release		900307		1	900307	1
			122
			123	Label Read Ow ner's Manual		890301		1	890301	1
20	TROUBLESHOOTING				Before Requesting Service Review These Suggestions
	Problem			Possible Cause						Solution
Will not vacuum or has poor		Dirty debris bag. Nozzle height set too high or too low. Hose kit cap					Clean debris bag. Shake bag clean or wash. Adjust nozzle height.
vacuum performance.		missing. Clogged nozzle or exhaust. Excessive quantity of debris.					Check for hose kit cap. Unclog nozzle or exhaust (see page 5).
							Allow air to feed with debris.
Poor chipping performance.		Extremely hard wood. Dull or damaged chipper blade.					Avoid extremely hard wood. Sharpen or replace chipper blade (see
							page 8).
Engine stalls or labors when		Feeding branches into chipper too rapidly. Engine service may be					Feed branches at a slower rate. Service engine.
chipping.		required.
Abnormal vibration.		Loose or out of balance impeller or loose engine.					Check impeller and replace if required. Check Engine.
Engine will not start.		Throttle in off position. Out of gasoline. Bad or old gasoline.					Check stop switches, throttle, and gasoline. Connect spark plug wire.
		Spark Plug wire disconnected. Dirty air cleaner.					Clean or replace air cleaner. Or contact a qualified service person.
No self propelling.		Operator's bail not releasing clutch. Broken or out of adjustment					Adjust clutch cable. Adjust bracket control assembly. Replace any
		clutch cable. Worn or broken clutch assembly. Bracket control					worn or damaged or malfunctioning parts.
		assembly (item 112) out of adjustment.
Self propelled drive will not		Clutch cable out of adjustment. Clutch not lubricated and is locked-					Adjust clutch cable. See page 9 Clutch Adjustment. Oil clutch.
release.		up.
Engine is locked, will not		Debris locked in chipper blade, hopper or inside impeller. Engine					See page 5, Clearing a clogged chipper hopper. Contact an engine
pull over.		problem.					servicing dealer for engine problems.

Engine Service and Warranty

22.1 Contact your nearest engine manufacturer's authorized servicing dealer.

21	Serial Plate	Record your machine model, serial number and
		date-of-purchase and where purchased

WARRANTY PROCEDURE

22Please fill in the WARRANTY CARD and send the upper part to Billy Goat. The WARRANTY terms are stated on the lower part which remains with the user. Whenever a Billy Goat Machine is faulty due to a defect in material and / or workmanship, the owner should make a warranty claim as follows:

The Machine should be taken to the dealer from whom it was purchased or to an authorized Billy Goat dealer.

L A

95

LpA

109

Operator

		1803 S. Jefferson
		P.O. Box 308
		Lee's Summit,
		MO	64063 / USA
	R	Tel (816) 524-9666
		Fax (816) 524-6983
Model			Serial No.
Unit(Weight)			Engine Power
lbs.		kg	kW	rpm
				min-1

The owner should present the remaining half of the Warranty Registration Card, or, if this is not available, the invoice or receipt.

The Warranty Claim will be filled in by the authorized Billy Goat Dealer, who will send it with the faulty part to Billy Goat headquarters.

The Quality / Service department at Billy Goat headquarters will study the claim and parts and will notify their conclusions.

The decision by the Quality / Service department at Billy Goat headquarters to approve or reject a Warranty claim is final and

binding.

Note: To process a Warranty Claim, it is necessary to quote the Model & Serial number that are printed on the Billy Goat Serial Plate.

Purchase Purchased

Datefrom

BILLY GOAT INDUSTRIES INC.

1803 S.W. Jefferson Street Lee's Summit, MO 64082 / USA

PHONE: 816-524-9666 FAX: 816-524-6983 WEBSITE: www.billygoat.com

Part No. 890034 Page 12 of 12 Form No. F101000A