Billy Goat KD512SP Troubleshooting, 112 dB, Parts List, Engine Service and Warranty, Serial Plate

Models: TKD512SP KD512SP

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PARTS LIST

 

19

 

 

Item

Description

 

 

KD512SP

Qty.

TKD512SP

 

Qty.

 

 

 

 

 

No.

 

 

Part No.

Part No.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PARTS LIST

 

 

86

Wheel With Sprocket Ass'y Cast ( 21, 94, 95, 96)

 

890242

2

890242

 

2

 

* Denotes

 

 

 

87

Chain 52 Pitch

 

 

890239

2

890239

 

2

 

standard

 

 

 

 

88

Belt 4L220

 

 

890586

1

890586

 

1

 

 

 

 

 

 

 

 

hardware

 

( Continued from

 

 

89

Washer Flat 5/16 (3/8 ID x 7/8 x 1 1/6)

 

*8171003

4

*8171003

 

4

 

 

 

 

90

Bolt Carriage 5/16 - 18 x 3/4

 

 

*8024039

4

*8024039

 

4

 

item that

 

page 11 )

 

 

 

 

 

 

 

 

 

 

 

may be

 

 

 

91

Washer Spring Lock 5/16

 

 

*8177011

4

*8177011

 

4

 

 

 

 

 

92

Nut Regular 5/16 - 18

 

 

*8142002

4

*8142002

 

4

 

purchased

 

 

 

 

93

Jackshaf t

 

 

900320

1

900320

 

1

 

locally.

 

 

 

 

94

Sprocket (per A ssemby) (size # 65A 26) 26 Teeth

 

890238

1

890238

 

1

 

 

 

 

 

 

95

Screw Self Tap 1/4-14 x 3/4 (Per Assembly)

 

800505

5

800505

 

5

 

 

 

 

 

 

96

Washer Lock External Tooth (Per Assembly)

 

*8181007

5

*8181007

 

5

 

 

 

 

 

 

97

Jackshaf t Ass'y (incl. 93, 101, 102, 107, 108, 109)

 

890197

1

890197

 

1

 

 

 

 

 

 

98

Shield Muff ler TKDSP

 

 

890190

1

890190

 

1

 

 

 

 

 

 

99

Label Clutch

 

 

830503

1

830503

 

1

 

 

 

 

 

 

100

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

101

Bearing Plate

 

 

900317

2

900317

 

2

 

 

 

 

 

 

102

Bearing Ball (w ith Snap Ring)

 

900321

2

900321

 

2

 

 

 

 

 

 

103

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

104

Rod Bail Clutch

 

 

900970

1

900970

 

1

 

 

 

 

 

 

105

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

106

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

107

Pulley 3"OD x 5/8 Bore

 

 

890583

1

890583

 

1

 

 

 

 

 

 

108

Sprocket - 8 Tooth

 

 

900302

2

900302

 

2

 

 

 

 

 

 

109

Roll Pin 3/16 Dia. x 1 1/4 Lg.

 

 

*8195166

4

*8195166

 

4

 

 

 

 

 

 

110

Locknut 5/16 - 18 Flange

 

 

850164

5

850164

 

5

 

 

 

 

 

 

111

Screw Cap 1/4-20 x 1-1/2 Hex

 

 

 

 

8041008

 

2

 

 

 

 

 

 

112

Bracket Clutch KDSP

 

 

890580

1

890580

 

1

 

 

 

 

 

 

113

Spring Tension

 

 

400217

1

400217

 

1

 

 

 

 

 

 

114

Bolt Idler

 

 

800888

1

800888

 

1

 

 

 

 

 

 

115

Bolt Shoulder 3/8" x 1/2"

 

 

830528

1

830528

 

1

 

 

 

 

 

 

116

Screw Cap 1/4 - 20 x 1" Lg.

 

 

*8041006

1

*8041006

 

1

 

 

 

 

 

 

117

Arm Idler Wa KDSP

 

 

890582

1

890582

 

1

 

 

 

 

 

 

118

Guard Chain Ass'y TKDSP

 

 

890600

1

890602

 

1

 

 

 

 

 

 

119

Nut Lock 5/16-18 Thin

 

 

*8161041

1

*8161041

 

1

 

 

 

 

 

 

120

Pulley Idler 1.13"OD x 3/8" Bore

 

890585

1

890585

 

1

 

 

 

 

 

 

121

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

122

Nut Lock 3/8-16 Thin

 

 

*8161042

1

*8161042

 

1

 

 

 

 

 

 

123

Label Read Ow ner's Manual

 

 

890301

1

890301

 

1

 

 

20

TROUBLESHOOTING

Before Requesting Service Review These Suggestions

 

 

 

 

Problem

 

 

 

Possible Cause

 

 

 

 

 

Solution

 

Will not vacuum or has poor

 

Dirty debris bag. Nozzle height set too high or too low. Hose kit cap

 

Clean debris bag. Shake bag clean or wash. Adjust nozzle height.

 

 

vacuum performance.

 

missing. Clogged nozzle or exhaust. Excessive quantity of debris.

 

Check for hose kit cap. Unclog nozzle or exhaust (see page 5).

 

 

 

 

 

 

 

 

 

Allow air to feed with debris.

 

 

 

Poor chipping performance.

 

Extremely hard wood. Dull or damaged chipper blade.

 

Avoid extremely hard wood. Sharpen or replace chipper blade (see

 

 

 

 

 

 

 

 

 

page 8).

 

 

 

 

 

 

Engine stalls or labors when

 

Feeding branches into chipper too rapidly. Engine service may be

 

Feed branches at a slower rate. Service engine.

chipping.

 

required.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Abnormal vibration.

 

Loose or out of balance impeller or loose engine.

 

Check impeller and replace if required. Check Engine.

 

 

 

 

 

 

 

 

 

 

 

 

Engine will not start.

 

Throttle in off position. Out of gasoline. Bad or old gasoline. Spark

 

Check stop switches, throttle, and gasoline. Connect spark plug wire.

 

 

 

Plug wire disconnected. Dirty air cleaner.

 

Clean or replace air cleaner. Or contact a qualified service person.

 

 

 

 

 

 

 

 

 

 

 

 

No self propelling.

 

Clutch cable out of adjustment. Worn or broken belt. Worn or broken

 

Adjust clutch cable. Replace belt. Replace clutch cable. Replace any

 

 

 

clutch cable.

 

 

 

worn or damaged or malfunctioning parts.

 

 

 

 

 

 

 

 

 

 

 

 

 

Self propelled drive will not

 

Clutch cable out of adjustment. Idler return spring disconnected or

 

Adjust clutch cable. Replace return spring. Remount chain guard

release.

 

broken. Belt is rubbing on chain guard

 

 

 

 

 

 

 

 

Engine is locked, will not

 

Debris locked in chipper blade, hopper or inside impeller. Engine

 

See page 5, Clearing a clogged chipper hopper. Contact an engine

pull over.

 

problem.

 

 

 

servicing dealer for engine problems.

 

Engine Service and Warranty

22.1 Contact your nearest engine manufacturer's authorized servicing dealer.

21 Serial Plate

Record your machine model, serial number and

date-of-purchase and where purchased

 

 

 

 

 

 

 

1803 S. Jefferson

 

 

 

 

P.O. Box 308

 

 

 

 

Lee's Summit,

 

 

 

 

MO

64063 / USA

 

 

 

R

Tel (816) 524-9666

 

 

 

 

 

 

 

 

Fax (816) 524-6983

 

112 dB

Model

 

 

Serial No.

 

 

 

 

 

 

 

Unit(Weight)

 

Engine Power

 

 

lbs.

kg

 

kW

rpm

 

 

 

 

 

min-1

Purchase

Purchased

 

 

 

Date
from

 

 

 

Part No. 890604

WARRANTY PROCEDURE

22Please fill in the WARRANTY CARD and send the upper part to Billy Goat. The WARRANTY terms are stated on the lower part which remains with the user. Whenever a Billy Goat Machine is faulty due to a defect in material and / or workmanship, the owner should make a warranty claim as follows:

The Machine should be taken to the dealer from whom it was purchased or to an authorized Billy Goat dealer.

The owner should present the remaining half of the Warranty

Registration Card, or, if this is not available, the invoice or receipt.

The Warranty Claim will be filled in by the authorized Billy Goat Dealer, who will send it with the faulty part to Billy Goat headquarters.

The Quality / Service department at Billy Goat headquarters will study the claim and parts and will notify their conclusions.

The decision by the Quality / Service department at Billy Goat headquarters to approve or reject a Warranty claim is final and binding.

Note: To process a Warranty Claim, it is necessary to quote the Model & Serial number that are printed on the Billy Goat Serial Plate.

BILLY GOAT INDUSTRIES INC.

1803 S.W. Jefferson Street Lee's Summit, MO 64082 / USA

PHONE: 816-524-9666 FAX: 816-524-6983

www.billygoat.com

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Billy Goat KD512SP Troubleshooting, 112 dB, Parts List, Engine Service and Warranty, Serial Plate, Purchased, Date