Palm Grip Sander
INSTRUCTION MANUAL
Catalog No. FS520, FS540, FS600G
BEFORE RETURNING THIS PRODUCT
FOR ANY REASON PLEASE CALL
1 - 8 0 0 - 5 4 4 - 6 9 8 6
IF YOU SHOULD HAVE A QUESTION OR EXPERIENCE A PROBLEM WITH YOUR BLACK & DECKER PRODUCT,
CALL 1 - 800 - 544 - 6986
BEFORE YOU CALL, HAVE THE FOLLOWING INFORMATION AVAILABLE, CATALOG No., TYPE
No., AND DATE CODE (e.g. 0130M). IN MOST CASES, A BLACK & DECKER
REPRESENTATIVE CAN RESOLVE YOUR PROBLEM OVER THE PHONE. IF YOU HAVE A
SUGGESTION OR COMMENT, GIVE US ACALL.
YOUR FEEDBACK IS VITALTO BLACK & DECKER.
KEY INFORMATION YOU SHOULD KNOW:
• Never operate the sander without recommended sandpaper properly installed on the base.
• Do not push
• Extended drywall sanding is not recommended.
tools, with sharp cutting edges are less likely to bind and are easier to control.
•Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tools operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools.
•Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one tool, may become hazardous when used on another tool.
Service
•Tool service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury.
•When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or failure to follow Maintenance Instructions may create a risk of electric shock or injury.
WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
•lead from
•crystalline silica from bricks and cement and other masonry products, and
•arsenic and chromium from
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
•Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may promote absorption of harmful chemicals.
WARNING: Use of this tool can generate and/or disburse dust, which may cause serious and permanent respiratory or other injury. Always use NIOSH/OSHA approved respiratory protection appropriate for the dust exposure. Direct particles away from face and body.
CAUTION: Wear appropriate hearing protection during use. Under some conditions
and duration of use, noise from this product may contribute to hearing loss.
First Aid Measures for Gel Components (FS600G Only)
If gel within the comfort grip becomes exposed and results in skin contact wash with soap and water; for eye contact, flush with flowing water. If swallowed, seek medical attention. Material Safety Data Sheet (MSDS) available from
The label on your tool may include the following symbols.
V | volts | A | amperes | |||
Hz | hertz | W | watts | |||
min | minutes | no | alternating current | |||
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| ..........................Class II Construction |
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| .......................... | safety alert symbol | .../min | revolutions or | ||
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SAVE THIS MANUAL FOR FUTURE REFERENCE.
VEA EL ESPAÑOL EN LA CONTRAPORTADA.
INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y
PÓLIZA DE GARANTÍA. ADVERTENCIA: LÉASE ESTE
INSTRUCTIVO ANTES DE USAR EL PRODUCTO.
Cat. No.. FS520, FS540, FS600G | Form No. |
Copyright © 2005 Black & Decker | Printed in China |
GENERAL SAFETY RULES
WARNING: Read and understand all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
Work Area
•Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.
•Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes.
•Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause you to lose control.
Electrical Safety
•Double insulated tools are equipped with a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not change the plug in any way. Double insulation 
eliminates the need for the three wire grounded power cord and grounded power supply system.
•Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is grounded.
•Don’t expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
•Do not abuse the cord. Never use the cord to carry the tools or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately. Damaged cords increase the risk of electric shock.
•When operating a power tool outside, use an outdoor extension cord marked
Personal Safety
•Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious personal injury.
•Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothing, jewelry, or long hair can be caught in moving parts. Air vents may cover moving parts and should be avoided.
•Avoid accidental starting. Be sure switch is off before plugging in. Carrying tools with your finger on the switch or plugging in tools that have the switch on invites accidents.
•Remove adjusting keys or wrenches before turning the tool on. A wrench or key that is left attached to a rotating part of the tool may result in personal injury.
•Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enables better control of the tool in unexpected situations.
•Use safety equipment. Always wear eye protection. Dust mask,
Tool Use and Care
•Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control.
•Do not force tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed.
•Do not use tool if switch does not turn it on or off. Any tool that cannot be controlled with the switch is dangerous and must be repaired.
•Disconnect the plug from the power source before making any adjustments, changing accessories, or storing the tool. Such preventative safety measures reduce the risk of starting the tool accidentally.
•Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands of untrained users.
•Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained
FRONT
Safety Warnings and Instructions: Sanders
•ALWAYS WEAR EYE AND RESPIRATORY PROTECTION.
•Clean your tool out periodically.
Other Important Safety Warnings and Instructions
Extension Cords
When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The following table shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.
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Volts |
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120V |
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240V |
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Ampere Rating | American Wire Gage |
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More | Not more |
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Than | Than |
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0 | - | 6 | 18 | 16 | 16 | 14 |
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6 | - | 10 | 18 | 16 | 14 | 12 |
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10 | - | 12 | 16 | 16 | 14 | 12 |
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12 | - | 16 | 14 | 12 | Not Recommended |
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Sanding
Lead based Paint
Sanding of lead based paint is NOT RECOMMENDED due to the difficulty of controlling the contaminated dust. The greatest danger of lead poisoning is to children and pregnant women.
Since it is difficult to identify whether or not a paint contains lead without a chemical analysis, we recommend the following precautions when sanding any paint:
Personal Safety
•No children or pregnant women should enter the work area where the paint sanding is being done until all clean up is completed.
•A dust mask or respirator should be worn by all persons entering the work area. The filter should be replaced daily or whenever the wearer has difficulty breathing.
NOTE: Only those dust masks suitable for working with lead paint dust and fumes should be used. Ordinary painting masks do not offer this protection. See your local hardware dealer for the proper (NIOSH approved) mask.
•NO EATING, DRINKING or SMOKING should be done in the work area to prevent ingesting contaminated paint particles. Workers should wash and clean up BEFORE eating, drinking or smoking. Articles of food, drink, or smoking should not be left in the work area where dust would settle on them.
Environmental Safety
•Paint should be removed in such a manner as to minimize the amount of dust generated.
•Areas where paint removal is occurring should be sealed with plastic sheeting of 4 mils thickness.
•Sanding should be done in a manner to reduce tracking of paint dust outside the work area.
