DC Installation (continued)

3. Install battery bank voltage monitor wires

The panel is supplied with a digital meter and switch to monitor the voltage of three separate sources, usually the batteries. Connect a

minimum 16 AWG red wire from each source to be monitored to each of

the corresponding input wires of the switch. There should be a 1 ampere fuse in each positive wire near each source.

4. Install branch circuit wires

Determine the proper wire size for each branch circuit using the guidelines in step 4. Verify that the standard 15 amp circuit breakers installed in the panel are large enough for each branch circuit. Remove and replace with a higher amperage any that are undersized. Connect the positive (red) branch circuit wires to the load terminals of each circuit breaker. Connect each negative (black) branch circuit wire to the DC Negative Bus. DO NOT CONFUSE THE DC NEGATIVE BUS WITH THE DC GROUNDING BUS.

5. Optional—install grounding system wire

The grounding wire (bare, green or green with yellow stripe and normally non-current carrying) should not be confused with the negative ground wire (black or yellow and normally current carrying).

In Boatowner’s Illustrated Electrical Handbook, Charlie Wing identifies three purposes of DC Grounding:

1.Holding conductive housings of low voltage (under 50 volts) DC devices at ground potential by providing a low resistance return path for currents accidentally contacting the device cases.

2.Providing a low resistance return path for electrical current, preventing stray currents that may cause corrosion.

3.Grounding metal electrical cases to prevent emission from inside or absorption from outside of radio frequency noise (RFI).

ABYC requires that grounding wires be sized no smaller than one wire size under that required for current carrying conductors supplying the device to which the grounding wire is connected.

6. Installation of Backlight System

Connect the yellow negative wire to the panel negative bus. Do not confuse with the AC neutral bus.

To activate the label lights by the boat’s battery switch, connect the red positive wire to the DC positive bus. Do not confuse with the AC hot bus.

To activate the label lights by an independent switch or breaker, connect the red positive wire to the load side of a DC switch or breaker.

7. Optional Branch LEDs

This panel is supplied with LEDs pre-installed in all optional branch positions. For future expansion of the panel remove the positive leg of the LED from the negative bus and connect it to the load side of the corresponding branch circuit breaker.

Note

This Blue Sea Systems electrical distribution panel is furnished with 15A circuit breakers for DC branch circuits. These ratings will satisfy the vast majority of marine circit protection situations. As shown in the Wire Sizing Chart, even 16 AWG wire, which is the minimum wire size recommended by ABYC, has an allowable amperage greater than 20A.

AC Installation

1. Install branch circuit wires

Determine the proper wire size for each branch circuit using the chart below. Verify that the standard circuit breakers installed in the panel are correct for each branch circuit. Remove and replace any that are incorrectly sized. The circuit breaker must have a rating less than the allowable amperage of the wire, yet greater than the circuit’s continuous current.

Connect each branch circuit hot (black) to the appropriate load terminal. Connect each branch circuit neutral (white) to one of the screws on the neutral bus. Connect each branch safety ground wire (green) to one of the screws of the safety ground bus.

Do not confuse the neutral current carrying wires (sometimes called ground) with the green normally non-current carrying wires (sometimes called grounding). These two wires must be connected only at the source of power, nowhere else.

Wire sizing chart

Use the wire sizing chart below to determine the proper branch

and feed circuit wire sizes.

2. Install feed circuit wires

Install the feed wires from the shore power inlet or other AC source, referring to the wire sizing chart to select the correct wire size. Connect the black AC hot, white AC neutral and green AC safety ground as shown in the illustration.

If the feed wires are from the shore power inlet or the electrical attachment point of a permanently installed shore power cord and the inlet or attachment point is more than 10 feet from this panel, an additional fuses or circuit breakers must be installed within 10 feet of the shore power inlet. The measurement is made along the conductors.

3. Optional Branch LEDs

This Panel is supplied with LEDs pre-installed in all optional branch positions. For future expansion of the panel remove the hot leg of the LED from the AC Neutral Bus and connect it to the Load side of the branch circuit breaker.

Note

This Blue Sea Systems electrical distribution panel is furnished with 15A or 8A circuit breakers for AC branch circuits. 15A circuit breakers are used in all 120V panels and 8A circuit breakers are used in all 230V panels. These ratings will satisfy the vast majority of marine circuit protection situations.

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Blue Sea Systems PN 8408 dimensions AC Installation
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PN 8408 specifications

Blue Sea Systems PN 8408 is a versatile and highly sought-after marine product designed to enhance the safety and reliability of your electrical system on board. Known for its superior build quality and innovative features, the PN 8408 is a primary component in any boat's electrical management system.

One of the standout features of the Blue Sea Systems PN 8408 is its ability to manage multiple circuits effectively. This device is designed with multiple positions, allowing it to handle different types of electrical loads. This functionality is crucial for boaters who require a reliable power distribution system to run various onboard equipment, from navigation lights to complex electronic devices.

The PN 8408 also integrates a state-of-the-art circuit breaker technology that ensures optimal protection for your electrical systems. Unlike traditional fuses, circuit breakers can be reset after tripping, providing convenience and minimizing downtime in the event of an electrical fault. This technology significantly enhances the safety of electrical systems, protecting against overloads and short circuits, which is particularly important in marine environments where failure can lead to serious issues.

In terms of construction, the PN 8408 is built to withstand the harsh marine environment. It features a rugged, corrosion-resistant housing that ensures longevity and durability. The component is designed to operate optimally in challenging conditions, including exposure to saltwater, humidity, and extreme temperatures.

Another key characteristic of the Blue Sea Systems PN 8408 is its user-friendly design. The clearly labeled positions and intuitive layout allow for easy installation and operation, even for those with limited technical knowledge. Additionally, the device often comes with mounting accessories that further simplify its integration into your boat's existing electrical system.

Another noteworthy technology featured in this model is its compatibility with other Blue Sea systems products. This interoperability allows boaters to expand their electrical system seamlessly, promoting a well-integrated and efficient power management system throughout the vessel.

In summary, the Blue Sea Systems PN 8408 is a premier choice for boaters seeking a reliable, durable, and efficient power distribution solution. With its multi-circuit management capability, advanced circuit breaker technology, robust construction, and user-friendly design, it stands out as an invaluable asset for any marine electrical system. Whether for casual cruising or competitive sailing, the PN 8408 helps ensure that your electrical needs are met with safety and performance in mind.
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