SECTION 7: MAINTENANCE AND REPAIR INSTRUCTIONS

3.Remove the screw behind the engine cover. See Figure 52.

Screw

Figure 52

4.Disconnect the spark plug wire.

5.Clean dirt from around the spark plug. Remove the spark plug from the cylinder head by turning a 5/8 in. socket counterclockwise.

6.Remove the engine cover. See Figure 51.

7.Clean dirt from around the rocker arm cover. Remove the screw holding the rocker arm cover with a large flat blade screwdriver or Torx T-25 bit. See Figure 53. Remove the rocker arm cover and gasket.

Rocker Arms

Feeler Gauge

Adjusting Nut

Adjusting Nuts

INTAKE

EXHAUST

Figure 54

Rocker Arm

Rocker Arm Cover

Spark Plug Hole

Figure 53

8.Pull the starter rope slowly to bring the piston to the top of its travel, (known as top dead center). Check that:

•The piston is at the top of its travel while looking in the spark plug hole. See Figure 53.

•Both rocker arms move freely, and both valves are closed.

If these statements are not true, repeat this step.

9.Slide the feeler gauge between the rocker arm and the valve return spring. Measure the clearance between the valve stem and rocker arm. See Figure 54. Measure both the intake and exhaust valves.

The recommended clearance for both intake and exhaust is .003 – .006 in. (.076 – 0.152 mm). Use a standard automotive .005 in. (0.127 mm) feeler gauge. The feeler gauge should slide between the rocker arm and valve stem with a slight amount of resistance, without binding. See Figure 54.

.003–.006 in. (.076–.152 mm)

Feeler Gauge

Valve Stem

Figure 55

10.If the clearance is not within specification:

a.Turn the adjusting nut using a 5/16 inch (8 mm) wrench or nut driver. See Figure 55.

•To increase clearance, turn the adjusting nut counterclockwise.

•To decrease clearance, turn the adjusting nut clockwise.

b.Recheck both clearances, and adjust as necessary.

11.Reinstall the rocker arm cover using a new gasket. Torque the screw to 20–30 in•lb (2.2–3.4 N•m).

12.Reinstall the engine cover. Check alignment of the cover before tightening the screws. Tighten screws.

13.Reinstall the muffler cover. Slip the rear tab on the muffler cover into the engine cover rear slot. Then slide the remaining slots into the tabs until they snap into place. See Figure 50.

14.Check the spark plug and reinstall. See Replacing the Spark Plug.

15.Replace the spark plug wire.

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