Operating Instructions and Assembly Instructions

Airless Paint Sprayers

Maintenance Chart

 

Maintenance

 

 

User

 

 

 

 

Item

Check

replace

Serviceable? Detail Notes

 

 

 

 

Product safety

Before each use

As required

Yes

See parts listing for location of product safety

 

 

 

labels

 

 

 

labels and related part numbers.

 

 

 

 

 

 

 

 

 

 

 

 

Trigger adjustment

Before each use

 

Yes

See trigger lock warning under Spray Gun

 

 

 

 

 

 

 

Maintenance.

 

 

 

 

 

 

 

 

 

 

 

 

Airless hose

Before each use

 

Yes

Read information on the hang tag attached to the

 

 

 

 

 

 

 

high pressure hose for instructions on maintenance.

 

 

 

 

 

 

 

 

 

 

 

 

Sealing surfaces

Before each use

 

Yes

Make sure they are clean.

 

 

 

 

 

 

 

 

 

 

 

 

Suction tube

Before each use

As required

Yes

Check for nicks and cuts.

 

 

 

 

 

 

 

 

 

 

 

 

Bypass tube

Before each use

As required

Yes

Check for nicks and cuts.

 

 

 

 

 

 

 

 

 

 

 

 

Suction filter

Before each use

Every 25 gal. or

Yes

 

 

 

 

 

 

and every 5 gal.

more often if

 

 

 

 

 

 

 

 

required

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Gun filter

Before each use

Every 25 gal.

Yes

Do not attempt to clean gun filter, only replace.

 

 

 

 

 

 

 

 

 

 

 

 

Roller nap

Before each use

As required

Yes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Prime/spray valve

Before each use

Every 1000 gal.

Yes

3/4” Wrench, torque to 80 in/lbs.

 

 

 

 

 

 

 

 

 

 

 

 

Push button

Before each use

Every 1000 gal.

Yes

7/8” Socket or wrench, torque to 200 in/lbs.

 

 

 

 

 

 

 

 

 

 

 

 

Block bolts

Before each use

Do not require

Yes

Block bolts are to be torqued to 275 in/lbs. in an

 

 

 

 

 

replacement

 

“X” pattern. These bolts should be checked peri-

 

 

 

 

 

with normal use

 

odically for correct torque. 1/4” Hex.

 

 

 

 

 

 

 

 

 

 

 

 

Pressure valve

 

Does not require

*SCR

5/8” Wrench, torque to 75 in/lbs.

 

 

 

 

 

replacement

 

 

 

 

 

 

 

 

with normal use

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Inlet valve

 

Every 250 gal.

Yes

1-1/16” Wrench, torque to 150 in/lbs.

 

 

 

 

 

 

 

 

 

 

 

 

Outlet valve

 

Every 250 gal.

Yes

3/4” Wrench torque to 150 in./lbs.

 

 

 

 

 

 

 

 

 

 

 

 

Spray tip

Before each use

Every 20-75 gal.

Yes

1” Wrench torque to 135 in/lbs.

 

 

 

 

 

 

 

 

 

 

 

 

Diaphragm

 

Every 1000 gal.

*SCR

This part is only worn out if broken or torn.

 

 

 

assembly

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Oil

 

Every 2000 gal.

Yes

H-32 Hydraulic oil CH #AL170200AV.

 

 

 

 

 

 

 

 

 

 

 

 

Block

 

Does not require

Yes

 

 

 

 

 

 

 

replacement

 

 

 

 

 

 

 

 

with normal use

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Hose connector

Before each use

When stripped

Yes

5/8” - Torque to 350 in/lbs.

 

or leaking under pressure

* Service Center Recommended

www.chpower.com

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