Cateye ABS-10 instruction manual Single, hours, Safe Operations Important, Before First Use

Rechargeable Head Lamp

ABS-10

Instruction Manual

Advanced Battery System

SINGLE

Ni-MH	E	Pat and Design Pat. Pending
6v		Copyright© 2002 CAT EYE Co., Ltd.
		ABS10W-020830 066640034 1

READ ALL INSTRUCTIONS BEFORE FIRST USE

Thank you for purchasing the CAT EYE ABS Advanced Battery System, a unique 6 volt rechargeable head lamp series. ABS-10 is a combination system of a lamp, bat- tery pack and charger. Before operating, thoroughly fa- miliarize yourself with this manual so that you under- stand the light's safe and correct operation. Please keep this manual, along with the warranty card, for future ref- erence.

SAFE OPERATIONS (IMPORTANT)

	•	Never short-circuit the terminal of the battery pack and the plug of the
		battery charger. It may cause the battery to over heat, resulting in fire or
		damage of the components.
WARNING	•	Securely connect the plug so that the light will not turn off while riding,
		or the cord will not hinder riding.
	•	Never use the ABS if the cord of the battery charger or the switch unit is
		damaged, Consult with the shop where this lamp kit was purchased.
	• The lamp body becomes extremely hot when turned on. Never touch the
		lamp body or the lens until thoroughly cooled. Injury may result.
	•	Use only the designated battery charger for charging.
	•	Never mix different types of battery packs.

Lamp Unit	Bracket (H-32)
	Battery Charger
	Rubber Pad
Battery Pack

Battery Pad

Battery Belt (L/S)

Cable Cover

BEFORE FIRST USE:

The factory-loaded battery pack is not fully charged; the charge is useful only for testing ! Before first use, charge the battery fully following the instructions on [RECHARGING INSTRUCTIONS].

CONTENTS

The ABS-10 are the combined system of the following parts. Make sure that your package includes all the parts.

Note	•	Safely and properly dispose of the old battery according to your local regula-
		tions when it comes to the end of its useful life.
	•	This lamp kit is not intended for use by young children or infirm persons with-
Important		out supervision. Young children should be supervised to ensure that they do
		not play with this applince.
	•	The battery’s nature will affect the light output, High light output will remain
		just before the battery runs out, After that the output drops suddenly. Take
		precautions against such a situation and prepare a spare light or spare bat-
		tery packs.
	•	Long periods of non-use will lower the voltage of the battery and will naturally
		self discharge. Always charge the battery before using.
	•	Overdischarge (leaving the light on after the power is completely gone) short-

Switch Unit

H o l d e r M o u n t i n g	Holder
Bolts (L x 2, S x 2)

ens the performance life of the battery.

• If the lamp body or parts become dirty with mud, etc., clean with a soft cloth

which is moistened with mild soap. Never apply paint thinner, benzine or alco-

hol; damage will result.

■HOW TO SETUP

Bracket (H-32)

CLICK!

Rubber Pad

Quick lever screw

CLICK!

CLICK!or

Switch Unit

Velcro

Attach the bracket (H-32) to the handlebar. Turn over the quick lever and it is fastened.

Lever Slide the lamp units onto the brackets. To remove the lamp body, slide it forward while pushing the lever. Note: Use the quick lever to adjust 10° horizontally.

Warning!!! When removing the lamp body, make sure that it has been cooled.

Attach the switch unit onto the handlebar where it will not hinder the braking and shifting operation.

■RECHARGING INSTRUCTIONS

•Recharge after thorough discharge. (in order to prevent memory after effect)

•Use exclusive charger.

	The home power outlet • Recharge only when battery power has
Charge indicator	completely diminished.

• Recharged both batteries at the same time.

• Use only the ABS recharger.

• For indoor use only.

Note:

• Red indicator color ---- Empty/Not charged.

• Green indicator color - Fully charged.

• Battery life will vary due to adverse condi-

Connecting Battery Pack and Cord

Choose your favorite location to attach the battery packs.

When attaching to bottle cage

Attach the holder onto the down tube using the holder mounting bolts (L or S).

Holder mounting bolts Holder Battery Pack

Attention:

Fix the battery pack se- curely with the hold-down straps. For safety's sake, also use the battery belts

Standard Charging Time	tions.
8-10 hours	• Fully charged batteries that yields no power
	means battery life is dead.

■HOW TO REPLACE THE BULB

Disassemble the lamp unit as illustrated.

1 Fit inside Strap

Holder

2 Wind stape

When attaching to frame

Fix the battery pack firmly to the frame, using the battery belts.

(velcro straps) to secure the batteries.

Attention:

If the cable is not covered

Bulb

Caution:

•Do not rotate the bulb but pull it straight out.

•Use only 10W bulb. Other bulbs will cause the lamp body to melt.

•To replace bulb, first let it cool down.

•Use only the CAT EYE 6V halogen bulb.

Cut the battery pad and fit it between the top tube and the battery, so that the battery will not move when riding.

Battery Pad	How to run the battery belt		Cable Cover
	through the slot
	Frame	Velcro
			Cable
Battery Belt	Ring		Top Tube
	Battery pack

Connecting Cord

by cable housing, use the included cable cover to prevent direct contact be- tween the cable and the belts. (Cut the cable cover

to the suitable length.)

■SAFETY SYSTEM (AUTO-RESET FUSE)

When an electrical surge or malfunction occurs in the circuit or the temperature of the battery rises, the fuse blows due to its safety system and the circuit will be closed. After leaving it for a while, the fuse will automatically recover.

Note: If the fuse continues to blow, or if the fuse does not recover, call the appro- priate service center for assistance.

■SPECIFICATIONS

Bulb:	6V Halogen wide bulb (10W)
Battery pack:	Hi Ni-MH battery	6V 3000mAh
Battery charger:	Hi Ni-MH charger	CHR-3005

Connect the battery pack, joint cord and the switch unit as illustrated.

Standard charging time: 8-10 hours

Battery Pack

Jack	Cord belt
	Plug

Switch Unit

Plug

Attention:

•Secure the cord along the frame with the cord belt, so that it will not hinder riding.

•Wind the cord round the frame so that it will not hinder riding.

•Securely connect the jacks to the plug.

Note: You can connect one more battery pack (avail- able as an optional part). This way the run time will be double. For this connection, the Double Holder (#533-8785) is recommended.

Temperature range:	Charging: 0°C - 40°C	Operating: –15°C - 45°C
Recharge/discharge number of times:	about 500 times (until the rated capacity drops to 50%)

* The specifications and design are subject to change without notice.

■LIMITED WARRANTY

2-Year Warranty: Only for Lamp unit, switch unit, battery pack and charger

(excluding bulb and deteriorated battery)

If trouble or damage occurs during normal use, the product will be repaired or replaced free of charge. Type your name, address, date of purchase and the situation of trouble clearly on the warranty certificate, and send it back to the appropriate service center together with the prod- uct. Insurance, handling and transportation charges shall be borne by the customer. After being repaired or replaced, the product will be shipped back to the customer.

Address for service: CO.,LTD.

Joint Cord

#533-8783

There is a pad inside of the jack socket to prevent the plug

from falling off the socket. When this pad is deteriorated

and you feel the

plug's connection

2-8-25 Kuwazu, Higashi Sumiyoshi-ku Osaka 546-0041 JAPAN Attention: CAT EYE International Customer Service Section

Service Center for the United States Customers

CATEYE Service & Research Center

1705 14th Street #115, Boulder, CO 80302

Phone: 303-443-4595 Fax: 303-473-0006 Toll Free: 800-5CATEYE (800-522-8393)

e-mail: service@cateye.com web site: www.cateye.com

is loose, replace	Caution:
the pad with a
new one.	In this double connection, the two batteries
Pad	must be evenly discharged. Do not mix bat-

teries that are in different states of charge.

■HOW TO SWITCH ON/OFF

		The switch unit controls the operation of the lamps.
	Release	Run Time: 1.5 hrs
		Note: The run time shown here is the calculated figure.
Quick release lever
		• The beam angle must be downwards.
		• To adjust the angle of the lamp unit, use the quick lever.

#533-8670

ABS Switch Unit

	#533-8880
	Bracket (H-32)
			#533-8790
			ABS Battery Pack
#533-8795		#533-8671
ABS Jack Packing		ABS Holder	#533-8784
			ABS Battery Belt
	#533-8783
	ABS Joint Cord	#533-8785
ABS Battery Charger		ABS Double Holder	#534-0582 10W
		#534-0589	6V ABS Wide Bulb
#533-8676	for U.S.A & Canada
		ABS Lamp Body
#533-8674	for Europe
#533-8675	for AS
#533-8672	for UK