ASSEMBLY STEP 2

Fasten the Rail to the Motor Unit

• Insert a 1/4"-20x2-1/2 bolt, washer and spacer into the

cover protection bolt hole on the back end of the rail as

shown. Install lower spacer and washer then tighten

securely with a 1/4"-20 lock nut. Do NOT overtighten.

To avoid SERIOUS damage to garage door opener, use ONLY those bolts/fasteners mounted in the top of the opener.

Remove the bolt and lock nut from the top of the motor

 

unit.

Attach spreader to the motor unit with two screws.

Place the “U” bracket, flat side down onto the bolt

 

mounted on the motor unit and align the bracket hole

 

with the bolt holes. Fasten with the previously removed

 

bolt and lock nut.

Align the rail assembly with the top of the motor unit.

 

Slide the rail end onto the “U” bracket, all the way to the

 

stops that protrude on the top and sides of the bracket.

HARDWARE SHOWN ACTUAL SIZE

Washer 5/8"

Lock Nut 1/4"-20

Spacer

Bolt 1/4"-20x2-1/2

Bolt

Washer

Spacer

Cover

Protection

Bolt Hole

Spacer

Hex Screws 8-32x7/16

 

Chain

Bolt

Spreader

Lock Nut

 

"U" Bracket

Motor Unit

Sprocket

 

SLIDE RAIL TO STOPS

Washer

ON TOP AND SIDES

OF BRACKET

Lock Nut

 

ASSEMBLY STEP 3

Install the Idler Pulley

Lay the chain/cable beside the rail, as shown. Grasp the end with the cable loop and pass approximately 12"

(30 cm) of cable through the window. Allow it to hang until Assembly Step 5.

Remove the tape from the idler pulley. The inside center should be pre-greased. If dry, regrease to ensure proper operation.

Place the idler pulley into the window as shown.

Insert the idler bolt from the top through the rail and pulley. Tighten with a 3/8" lock washer and nut underneath the rail until the lock washer is compressed.

Rotate the pulley to be sure it spins freely.

Insert a 1/4"-20x1-3/4 bolt into the trolley stop hole in the front of the rail as shown. Tighten securely with a 1/4"-20 lock nut.

Chain and

Bolt

 

Pulley

Rail

Cable

 

 

 

 

Nut

 

Washer

 

Idler

Screwdriver Trolley

 

Bolt

 

 

Bolt

Trolley

Stop Hole

 

Grease

 

Inside Pulley

Lock

Idler

Washer

Pulley

3/8"

Nut 3/8"

 

 

Cable Link

Lock

Idler Nut

Pulley

HARDWARE SHOWN ACTUAL SIZE

Idler Bolt

Bolt 1/4"-20x1-3/4"

Lock Nut 1/4"-20

Nut 3/8"

Lock Washer 3/8"

9