ASSEMBLY STEP 4

Install the Belt and Set the Tension

INSTALLING THE BELT

1.Drop the notched side of the trolley clip into the retaining slot on top of the trolley (Figure 1).

2.Grasp the clip connector at the end of the belt and slip it through the belt pulley bracket from behind, around

the pulley and toward the trolley.

WARNING

To avoid possible SERIOUS INJURY to fingers from moving garage door opener:

ALWAYS keep hand clear of sprocket while operating opener.

Securely attach sprocket cover BEFORE operating.

3. Fasten the belt clip connector to the

 

Figure 1

 

 

 

Belt Clip

 

 

 

 

trolley clip with a master link:

 

 

 

 

Connector

Master Link

Master

 

 

•Push pins of master link bar

 

 

 

 

 

 

Clip-On Spring

Link Cap

 

 

through holes in trolley clip and belt

 

 

Trolley

 

 

clip connector.

Slip Belt Clip

 

Clip

Pin Notch

 

•Push master link cap over pins and

 

 

 

Master

Connector around

 

 

Trolley

past pin notches.

Pulley Bracket

 

 

Threaded Shaft

Link Bar

from this direction

 

 

 

 

•Slide clip-on spring over cap and onto

and attach to trolley clip

 

 

 

 

 

 

 

 

pin notches until both pins are securely

 

 

Pin Notch

 

locked in place.

 

 

 

Master

 

 

 

 

Link Bar

 

4. With the trolley against the screwdriver, dispense the belt along the rail and around the motor unit sprocket. The sprocket teeth must engage the belt (Figure 2).

5.Use the second master link to connect the belt to the flat end of the trolley threaded shaft (Figure 1). Check to make sure the belt is not twisted.

Belt Pulley

Belt

Clip Connector

Motor unit

Sprocket

Figure 2

6. Remove the screwdriver.

SETTING THE TENSION

1.Insert the trolley threaded shaft through the hole in the trolley.

2.Hold the belt at the trolley shaft to avoid twisting as you thread the spring/trolley nut by hand on the

shaft until finger tight against the trolley (Figure 3).

Figure 3

Do not use any tools.

 

3. Insert a screwdriver tip into one of the nut ring

 

slots and brace it firmly against the trolley.

 

(Figure 4).

 

4. Place a 7/16" open end wrench on the square end.

 

Rotate about 1/4 turn until the spring releases and

 

snaps the nut ring against the trolley (Figure 5).

 

This extends the spring for optimum belt tension.

 

Figure 5

Trolley

 

Nut Ring

 

Trolley

 

Nut Ring

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BEFORE

 

AFTER RELEASE

 

1"

 

 

 

 

1-1/4"

 

 

 

 

 

 

 

 

 

 

 

 

 

Trolley

Threaded

Shaft

Spring/Trolley Nut

Figure 4

Trolley

Threaded

 

Shaft

Nut

Ring

Square

End

Nut Ring

Slots

10