12

1st

Insert Valve into Sideburner Tube and snap valve cup

into bottom of shelf (see inset for proper engagement) Place Sideburner Knob..

2nd

Attach long wire from beneath console to electrode beneath Sideburner.

1st

2nd

IMPORTANT

Proper tube-to-valve engagement

14

Items to Assemble:

 

1

Chain with Coupling

 

1

Match-Holder

See Use & Care Manual for

“Match Lighting Instructions”

Remove coupling from chain

Place end of chain through hole, reattach coupling to end of chain.

Thread eyelet on other end of chain into loop of match holder.

Remove coupling from chain

Back of Grill

Eyelet End

Match-Holder

Smoke Flavoring Pellets Usage Instructions

Thank you for trying 100% Natural Hickory Smoke Flavoring Pellets. Now you can add true wood smoke flavor to your food while cooking with gas!

To use in your Char-BroilTMBig EasyTM grill, construct a foil pouch the approximate size of the pellet package. Poke a 1/4” diameter hole into one side of the pouch. Preheat grill to desired temperature. Place the pouch, with the hole facing up, on top of the burner tent inside the grill. Please note, the burner tent should NOT be inverted for use with smoke flavoring pellets. When smoking starts, place food on grill and close lid.

1/4” hole

Items to Assemble:

13 1 Grease Clip

1 Grease Can

Hang grease clip from center of grill bottom.

Hang grease can from grease clip.

 

Center of

 

grill bottom

 

Grease clip

! CAUTION

 

• Failure to install can in clip will cause hot grease to drip from bottom of grill with risk of fire or property damage.

Parts List - Model 4638247

15

Items to Assemble:

1 LP Tank

Loosen wing-nut on tank holder.

Center base of tank in notches between wheels. Lower tank holder onto tank and tighten the wing-nut.

LP tank is shipped empty. Fill and leak check before attaching to grill and regulator.

See Use and Care to perform the “Burner Flame Check” and important safety instructions before using

!CAUTION

Tank collar opening must face to front of cart once tank is attached.

Failure to install tank correctly may allow gas hose to be damaged in operation, resulting in the risk of fire.

Wing-Nut

Notch in Tank

Holder

Hose going

to Sideburner valve

Regulator

Facing

Front

Tank

Key Qty. Description

Part #

Key Qty. Description

Part #

A

1

Grease Cup

4150349

DD

1

Ignitor Knob

4154208

B

1

Condiment Wire . .

4151005

EE

1

Sideburner Valve Cup. . .

4154476

 

 

 

 

C

3

Tent Frame

4151014

FF

1

Grill Bottom

4580387

 

 

 

 

D

1

Griddle

4152038

GG

3

Burner

5068016

 

 

 

 

E

1

Warming Rack . . .

4152043

HH

1

Sideburner Ignitor Wire. .

5156110

II

1

Left Shelf

4520016

F

1

Cooking Grid, 12” .

4152045

JJ

1

Sideburner Assembly .

4520018

 

 

 

 

G

1

Cooking Grid, 15” . . . .

4152046

KK

1

Sideburner Burner . . .

5068017

 

 

 

 

H

1

Handle

4154474

LL

1

Grill top

4580128

 

 

 

 

I

1

Condiment Tray

4154518

MM 3

Control Knob

4154507

J

1

Sideburner Tool Holder 4154519

NN

1

Sideburner Knob

4154471

K

1

Sideburner Grate . . . .

4156179

OO

1

Logo Plate

4157147

L

2

Wheel

4156957

--

1

Hardware, Cart Assy. . . .

4254009

 

 

 

 

M

1

LP Tank

4158015

--

1

Hardware, Shelf

4254011

 

 

 

 

N

3

Burner Tent

4500226

PP

1

Grease Clip

5156607

 

 

 

 

O

1

Tank Retainer

4503105

 

 

 

 

P

1

Tank Support

4503114

 

 

 

 

Q

1

Storage Shelf

4503107

 

 

 

 

R

1

Upper Panel

4503119

 

 

 

 

S

1

Lower Panel

4503121

 

 

 

 

T

2

#10x1/2” Screw, Self-tap.4080043

 

 

 

 

U

2

Pivot Pin

4080066

 

 

 

 

V

3

3/16 Pal Nut

4153096

 

 

 

 

W

1

Ignitor Wire

4153184

 

 

 

 

X

2

Leg Extender

4154516

 

 

 

 

Y

2

Hitch Pin

4156515

 

 

 

 

Z

2

Carry-over Tube

4500228

 

 

 

 

AA

1

Right Leg

4503147

 

 

 

 

BB

1

Left Leg

4503148

 

 

 

 

CC 1

Console Assembly . . .

4530040

 

 

 

 

 

 

 

 

 

LL

 

 

 

 

 

 

 

OO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E

 

 

 

 

 

H

 

 

 

 

 

 

 

N

 

 

 

F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G

 

 

 

 

 

V

 

C

 

 

 

 

 

 

Z

 

 

 

 

NN

 

 

 

 

 

 

 

 

 

 

 

II

W

 

MM

 

 

 

K

 

 

 

 

 

GG

 

 

 

 

 

 

 

FF

 

 

 

 

 

 

 

 

 

 

JJ

 

 

 

 

 

 

 

 

 

 

 

 

 

Y

 

 

Y

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

CC

T

 

 

J

 

 

 

T

 

 

 

KK

 

 

 

U

DD

U

 

O

 

 

 

D

 

HH

 

 

I

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AA

 

EE

 

 

 

 

 

 

 

 

 

 

Q

BB

 

 

R

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P

M

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S

 

 

 

 

 

 

PP

 

 

 

 

 

 

L

 

 

 

 

 

 

 

 

 

 

 

A

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4638247

ASSEMBLY MANUAL

THIS GRILL IS FOR

OUTDOOR USE ONLY

CAUTION: Read and follow all safety statements, assembly instructions, and use and care directions before attempting to assemble and cook.

INSTALLER/ASSEMBLER: Leave these instructions with consumer.

CONSUMER: Keep this manual for future reference.

! WARNING

Failure to follow all manufacturer’s instructions could result in serious personal injury and/or property damage.

! CAUTION

Some parts may contain sharp edges

– especially as noted in the manual! Wear protective gloves if necessary.

If you have any questions or need assistance during assembly, please call 1-800-241-7548.

Visit us on the web at:

www.charbroil.com

4638247 / 2–4164998 (02-20-02)

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Char-Broil 4638247 important safety instructions See Use & Care Manual for, Match Lighting Instructions, Back of Grill