Troubleshooting

Problem

 

Possible Causes

 

Likely Solutions

Tool will not start.

1.

Cord not connected.

1.

Check that cord is plugged into 120V

 

 

 

 

outlet.

 

2.

No power at outlet.

2.

Check power at outlet. If outlet is

 

 

 

 

unpowered, turn off tool and check circuit

 

 

 

 

breaker. If breaker is tripped, make sure

 

 

 

 

circuit is right capacity for tool and circuit

 

 

 

 

has no other loads.

 

3.

Internal damage or wear. (Carbon

3.

Have technician service tool.

 

 

brushes or switch, for example.)

 

 

Tool operates slowly.

1.

Tool is set on slow speed setting.

1.

Increase speed setting.

2.Excess pressure applied to workpiece. 2. Decrease pressure, allow tool to do the work.

 

3.

Power being reduced by too lengthy or

3.

Eliminate use of extension cord. If an

 

 

small diameter extension cord.

 

extension cord is needed, use one with

 

 

 

 

the proper diameter for its length and load.

 

 

 

 

See Extension Cords in GROUNDING

 

 

 

 

section.

Performance

Worn internal components.

Have qualified technician service tool.

decreases over time.

 

 

 

 

Excessive noise or

Internal damage or wear. (Worn bearings,

Have technician service tool.

rattling.

for example.)

 

 

Overheating.

1.

Forcing tool to work too fast.

1.

Allow tool to work at its own rate.

 

2.

Blocked motor housing vents.

2.

Wear ANSI-approved safety goggles and

 

 

 

 

NIOSH-approved dust mask/respirator

 

 

 

 

while blowing dust out of motor using

 

 

 

 

compressed air.

 

3.

Motor being strained by too lengthy or

3.

Eliminate use of extension cord. If an

 

 

small diameter extension cord.

 

extension cord is needed, use one with

 

 

 

 

the proper diameter for its length and load.

 

 

 

 

See Extension Cords in GROUNDING

 

 

 

 

section.

Tool does not grind,

1.

Disc accessory may be loose on

1.

Be sure disc accessory is of correct

sand or brush

 

Spindle. Check tightness of Collet Nut

 

dimension and Collet Nut is tight.

effectively.

 

or threaded disc accessory on Spindle.

 

 

 

2.

Disc accessory may be damaged, worn

2.

Check condition and type of disc

 

 

or wrong type for the material.

 

accessory. Use only proper type of disc

 

 

 

 

accessory. Accessories must be in good

 

 

 

 

condition.

Follow all safety precautions whenever diagnosing or servicing the tool. Disconnect power supply before service.

SKU 40457

For technical questions, please call 1-800-444-3353.

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Chicago Electric 40457 operating instructions Troubleshooting, Problem Possible Causes Likely Solutions