Chromalox PD422-4 operating instructions 161-056676-001, Date November, Specifications, General

Models: PD422-4

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Chromalox®

Chromalox®

Installation

and

Operating Instructions
SERVICE REFERENCE

DIVISION 4

 

SECTION PTH

SALES

(Supersedes PD422-3) PD422-4

REFERENCE

 

161-056676-001

DATE NOVEMBER, 2004

Type PTH

Over-the-Side Immersion Heaters

 

 

 

 

1-3/4”

 

 

 

 

 

 

 

 

 

 

Specifications

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Leadwires w/ Ground

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Model

Volts

 

 

Dimensions (In.)

Approx.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Wt.

 

 

 

 

 

 

 

 

 

 

3’ PVC Flexible Conduit

 

 

Number

(1 Ph)

kW

W/In2

A

B

 

 

 

 

 

 

 

 

 

 

 

 

(Lbs.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PTH-101

120

1

21

14

8

4

A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PTH-102

240

1

21

14

8

4

 

 

 

 

 

Mounting Plate

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5 x 1-1/2” Wide with

 

PTH-202

240

2

31

21

11

4

 

 

 

 

 

 

 

 

 

 

 

 

(2) Holes

 

PTH-204

480

2

31

21

11

4

 

 

 

 

 

 

 

 

 

 

 

 

4” Center to Center

 

 

 

 

 

 

 

 

4, 6 and 9 kW

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PTH-302

240

3

32

26

16

5

 

 

 

B

 

 

Heaters Equipped

 

 

 

 

 

 

 

PTH-304

480

3

32

26

16

5

 

 

 

Heated

 

 

with Two (2)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PTH-402

240

4

34

20

20

5

 

 

 

 

 

 

 

1-1/8” Spacers

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PTH-404

480

4

34

30

20

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PTH-602

240

6

34

40

30

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PTH-604

480

6

34

40

30

6

 

 

 

 

 

 

 

1, 2 and 3 kW

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PTH-902

240

9

34

54

44

8

 

 

 

 

 

 

 

Heaters Equipped

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PTH-904

480

9

34

54

44

8

 

 

 

 

 

 

 

with One (1)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1-1/8” Spacer

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 1

 

 

 

 

Figure 2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GENERAL

FIRE/EXPLOSION HAZARD. This heater is not intend- ed for use in hazardous atmospheres where flamma- ble vapors, gases, liquids or other combustible atmos- pheres are present as defined in the National Electrical Code. Failure to comply can result in per- sonal injury or property damage.

Chromalox type PTH over-the-side immersion heaters are especially suited for use in plating tanks, rinse tanks and other aqueous solutions.

IMPORTANT: It is the responsibility of the purchaser of the heater to make the ultimate choice of sheath material based upon his knowledge of the chemical composition of the corrosive solution, character of the materials entering the solution, and controls which he maintains on the process.

Sheath corrosion can result in a ground fault which, depending upon the solution being heated, can cause an explosion or fire.

Heater Construction Characteristics.

A.High quality resistance wire held in place by compacted mag- nesium oxide in type 316 passivated stainless steel sheath.

B.Medium watt densities.

C.Vapor resistant junction box with 3’ PVC flexible conduit with ground wire.

D.Spacer bar prevents elements from touching tank wall.

E.Flat profile consumes little tank work area.

The system designer is responsible for the safety of this equipment and should install adequate back-up controls and safety devices with their electric heating equipment. Where the consequences of failure could result in personal injury or property damage, back-up controls are essential.

© 2010 Chromalox, Inc.

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Chromalox PD422-4 operating instructions 161-056676-001, Date November, Specifications, General, Chromalox, Installation